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m series pin and socket connectors rohs ready
amp m series pin and socket connectors 2 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series connectors product facts most connectors intermate - ? able with connectors made to mil-c-28748 require - ments wide range of connector ? styles and sizes: standard connectors (unloaded), posted connectors (pre - loaded) and special applica- tion connectors (unloaded) complete line of accessory ? hardware for fastening, pro - tecting, guiding, shielding, strain relief and keying a variety of contacts: ? signal, power, coaxial and posted versions - many are interchangeable and can be intermixed in the same con - nector housing full complement of applica - ? tion tooling for wire crimp and posted terminations - hand tools, semiautomatic tooling and fully automatic machines provide highly reliable, low cost termina - tions to meet production requirements need more information? call the technical support center: 1-800-522-6752. the center is staffed with specialists well versed in all amp products and applica - tion tooling. the center can provide you with: technical support ? catalogs ? technical documents ? product samples ? amp fax service ? product information faxed immediately authorized distributor ? locations specifcations subject to change. consult tyco electronics corporation for lat - est design specifcations. ?1968, 1970, 1972, 1974, 1978, 1985, 1990, 1996, 2001 and 2008 by tyco electronics corpora - tion. all rights reserved. amp, amp fax, ampomator, amp-o-lectric, amp-o-matic, amp-tapetronic, certi-crimp, coaxicon, lgh, powerband, pro-crimper, raychem, termi-point and tyco are trademarks. other products, logos, and company names mentioned herein may be trademarks of their respective owners. standard housings posted connectors special application connectors
3 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant table of contents product facts ........................................ 2 introduction ...................................... 4, 5 material specifications .................................. 6 current carrying capabilities ............................. 7, 8 how to use this catalog ................................. 9 connector/hardware selection guide (for typical applications) cable-to-cable ......................................................... 10-17 cable-to-panel ......................................................... 18-25 contacts (description of types) . . . . . . . . . . . . . . . . . . . . . . . . . . 26-29 signal contacts type ii, crimp, snap-in .................................. 30 type iii+, crimp, snap-in; posted; solder versions ................ 31-35 power contacts type i, crimp, snap-in .................................. 36 high current type ii and type iii+ (screw machine, crimp, snap-in) ........ 37 type xii, crimp, snap-in ................................. 38 coaxial contacts subminiature, crimp, snap-in, size 16 ................................... 39, 40 miniature, crimp, snap-in, size 12 .......................... 41, 42 standard housingsintroduction ........................... 44 6, 14, and 20-positions .................................. 45 26, 34 and 36-positions ............................... 46, 47 41 and 50-positions ................................. 47, 48 75 and 104-positions ................................... 49 104 cf positions (with center fastener) ....................... 50 160 cf positions (with center fastener) ....................... 51 posted connectorsintroduction ........................... 52 6, 14, 20 and 26-positions .............................. 53, 54 34 and 50 positions ................................. 55, 56 75 and 104-positions ................................... 57 104 and 160 cf positions (with center fastener) ................ 58, 59 15, 36 and 50 positions (.200 [5.08] grid) ..................... 59, 60 special application connectorsintroduction ................... 61 v.35 special application connectorsintroduction ............... 62, 63 v.35 printed circuit board connectors ....................... 64-67 v.35 cable connectors ................................ 68-71 12-positions, high current connector (ul voltage rating: 1800 v) ........ 72 29 cf position connector with mixed contacts (with center fastener) ...... 73 42-positions, connector with mixed contacts .................... 74 20-positions, high voltage connector (ul voltage rating: 1800 v) ........ 75 28-positions, high voltage connector (ul voltage rating: 1800 v) ........ 76 14 and 34-positions, grounding blocks and fastening hardware ......... 77 hardware fastening hardware ................................. 78-80 guiding hardware .................................... 81 protective hardware ................................. 82-87 strain relief hardware .................................. 88 keying hardware ..................................... 89 application tooling ................................. 90, 95 technical documents ................................ 96, 97 part number index ................................. 98, 99
amp m series pin and socket connectors 4 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant introduction amp m series connectors are one of the most versatile and complete pin and socket con - nector lines available today. from the basic molded plastic housing, a connector can be built up with a wide choice of contacts and hardware to serve in applications ranging from sophisticated computers, medical instrumentation and military ground support equipment to rugged truck transmissions. how this m series catalog is divided the m series catalog is divided into six categories: application section ? contacts/tooling ? standard connector ? housings posted connector housings ? special application ? connector housings hardware ? following is a brief summary of each of the six categories. knowing what you need to meet your application is made easy eight applications have been illustrated with selection charts from pages 10 through 25. these charts will assist you to select the appropriate con - nector housing as well as the necessary hardware. each base part number is listed in the numerical index on pages 94, 95 in order to find com - plete information about a particular part. contacts of various types provide different functions in m series connector housings included are contacts for sig - nal and power applications, for coaxial cable and posted ver - sions for backpanel wiring. a full complement of application tooling is available to meet any production requirement for terminating the crimp-type contacts and wiring posted contacts. a description of each contact type is presented on pages 26 through 29. application tooling for these contacts is described on pages 90 and 91. standard connectors standard connectors are com - prised of unloaded housings that accept a variety of crimp, solder and posted contacts. all standard connector housings will accept pins and/or sockets, permitting various combina - tions of contact loading. standard connectors are described on pages 44 through 51. posted connectors posted connectors are preloaded with post-type con - tacts that accept termi-point clip or wrap-type terminations. all posted connectors are described on pages 52 through 60. special application connec - tors connectors for special applica - tion are available in the following configurations: v.35 ? high current ? mixed contact connectors ? high voltage ? rfi/emi shielded ? grounding blocks ? special application connectors are described on pages 61 through 77. the right hardware for the entire m series connector line hardware is available to provide fastening, protection, shielding, guiding, strain relief and keying capabilities for the entire m series connector line. application charts for properly selecting hardware are pre - sented on pages 10 through 25. detailed information on hard - ware is located on pages 78 through 89.
5 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant introduction (continued) what makes the m series connector line so versatile and special for a wide variety of applications? compatibility ? Cmost connectors intermateable with connectors made to mil-c-28748 requirements. wide range ? Cchoice of con - nector styles and sizes: standard connectors (unloaded), posted connec - tors (preloaded) and special application connectors. complete line ? Cfull line of accessory hardware for fas - tening, protecting, guiding, strain relief and keying. variety of contacts ? Csignal, power, coaxial, and posted versionsmany are inter - changeable and can be intermixed in the same con - nector housing. full complement of applica - ? tion tooling Cfor wire crimp and posted terminationshand tools, semiautomatic tooling and fully automatic machines provide highly reliable, low cost terminations to meet production requirements. how to choose the appropri - ate connector/contact/ hardware combination choosing the appropriate con - nector/contact/hardware combination is essential to the proper function of any amp m series connector. first, a customer must evaluate each individual application with regards to: wire size(s); number of circuits; available space; fastening methods; and needs for protection, shielding, guiding, strain relief and key - ing. then, the customer must consider the following factors to make the appropriate selec - tion of m series connectors and related components. a - determine connector type C this decision is based on the selected contact types, circuit density requirements and, if posted connectors are desired, in-plant production capabilities for wiring connectors using hand tools or semiautomatic tooling. detailed specifications of the various m series connec - tors are presented on the following pages: standard con - nectors (pages 44 through 51), posted connectors (pages 52 through 60), special application connectors (pages 61 through 77). b - determine hardware C this decision is based on the selected connector types, and the individual application requirements for fastening, pro - tection, shielding, guiding, strain relief and keying. to assist cus - tomers in determining the proper hardware to use, hard - ware selection information has been formulated for each con - nector type. this information is located on pages 10 through 25. complete specifications of each hardware component are pre - sented in the hard-ware section of the catalog (pages 78 through 89). c - determine contact type C this decision is based on wire size(s) and reliability and cost requirements of an application, as well as the customers in- plant production capabilities. complete specifications, includ - ing accepted wire sizes and available platings of all pin and socket contacts, are presented in the contacts section of the catalog (pages 30 through 43). application tooling for crimp- and post-type contacts is presented on pages 90 and 91).
amp m series pin and socket connectors 6 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant material specifcations performance data temperature rating: phenolic housings, C55c to +150c diallyl phthalate housings, C65c to +125c polyester, C55c to +130c flammability ratings: ul94v-0 dielectric withstanding voltage (at sea level): type ii contacts, 1500 vac, rms type iii+ contacts, 900 vac, rms durability (mating/unmating): types ii and iii+ contacts, gold plated: 500 cycles; types ii and iii+ contacts, tin plated: 50 cycles; type i contacts, gold plated: 100 cycles note: for detailed information on the above performance data and further information on other performance data such as insulation resistance, thermal shock, moisture resistance, vibration and physical shock, request amp product specification no. 108-10001. contacts the material composition and construction of amp contacts encompass varying price ranges and performance char - acteristics. specific materials and available platings and plating thicknesses of each contact type are provided on individual contact pages in the contact section (pages 30 thru 43). a brief descrip- tion of each contact type is presented on pages 26 through 29. also, typical per - formance data of m series connectors and contacts is shown below. housings m series connector housings are made of either diallyl phthalate (blue), general pur - pose phenolic (black) or polyester (black). diallyl phthalate housings are molded of material per mil-m-14, type sdg. these housings are ideally suited for use where adverse environ - mental conditions are an important factor. their advan - tages include exceptional stability; excellent resistance to acids, alkalies and solvents; low moisture absorption; and good dielectric strength. phenolic housings are molded of material per mil-m-14, type cfg. the per - formance characteristics of these housings make them an excellent choice for applications in which exceptional resistance to acids, alkalies or solvents is not of prime concern. polyester housings are molded from a high tempera - ture thermoplastic material per astm d3220. polyester housings provide the high temperature characteristics of diallyl phthalate and phenolic, but with a higher impact strength. hardware a variety of materials such as plated steel, stainless steel and aluminum, are used in the construction of m series connector hardware. this provides for the proper operation and durability of each hardware component, while offering a choice of economies to satisfy particu - lar application requirements. the materials of each hard - ware component are specified on the individual hardware component pages in the hardware section (pages 78 through 89). recognized under the ? component program of underwriters laboratories inc. for 250 volts, file no. e28476 certified by canadian ? standards association, file no. lr 7189 r material specifications
7 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant contract carrying capabilities the total current capacity of each contact in a given con - nector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient tem - perature in which the connector will be operating. caution must be taken to ensure that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temper - ature of the housing material. several variables which must be considered when deter - mining this maximum current capability for your applica - tion are: ? connector size - in general, with more circuits in a con - nector, less current per contact can be carried. ? current load distribution - spreading those lines with greater current loads through-out the connector, particularly around the outer perimeter, will enhance heat dissipation. ? ambient temperature - with higher ambient temperatures, less current can be carried. current rating verification can a contact rated at 10 amps carry 10 amps? maybe yes, but probably not. the reason lies in the test conditions used to rate the contact. if these conditions do not adequately reflect the application conditions, the actual allowable current lev - els may be lower than specified levels. for example, many manufacturers, includ - ing tyco, test a single contact in air. this gives an accurate measure of the basic current- carrying capacity of the contact. use the contact alone in air and it can cer - tainly carry 10 amperes. use it in a multi-position connec - tor surrounded by other current-carrying contacts or in high ambient temperatures, and the contact should carry less current. similarly, as the contact ages and stress relaxation, environ - mental cycling, and other degradation factors take their toll, the contacts current- carrying capacity decreases. a prudent design must set current levels for such end-of- design-life (eodl) conditions. practical current-carrying capacity is not an absolute, but an application-dependent condition. new method simplifies ratings to help the designer set the appropriate current level, tyco has developed a method of specifying cur- rent-carrying capacity. this method takes into account the various application fac - tors that influence current rating. the method can be summa- rized as follows: ? the contact is aged to eodl conditions by durabil - ity cycling, thermal cycling, and environmental expo - sure. ? the contacts resistance stability is verified. ? the current necessary to produce the specified tem - perature rise is measured. this t-rise is usually 30c. ? a rating factor is deter - mined to allow derating of multiple contacts in the same housing and for differ - ent conductor sizes. temperature one other factor influencing current levels is the maximum operating temperature, for example, 105c. if the appli- cation has a high ambient temperature (over 75c) the contacts t-rise is limited by the maximum operating tem - perature. for example, an application temperature of 90c limits the contact t-rise to 15c. since current pro - duces heat (the i 2 r law), the current must be lowered to limit the t-rise. a contacts t-rise depends not only on its i 2 r joule heat - ing, but also on its ability to dissipate the heat. consider a contact in a multi-contact housing. joule heating in multiple contacts will raise the local ambient tempera - ture. since the contact will not be able to dissipate its own heat as well by convec - tion, the maximum t-rise will be realized at a lower current level. conse-quently, the allowable current level must be lower to maintain an acceptable t-rise. for a given connector, the current level will be set by the loading density. a connector containing 50% current-carry - ing contacts will permit higher currents (per contact) than a connector will at 75% loading. the loading percentage assumes an even distribution of contacts within the housing. if all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%. the importance of eodl as stated, t-rise in a contact depends on both resistance and current. as it ages, a con - tacts resistance will increase. the contact designer will specify a maximum resistance for the contact, this level is the end-of-design-life resistance. before the contact is tested for current, tyco subjects it to a sequence of tests that exer - cises the major failure mechanisms and thereby sim - ulates eodl conditions. conditioning includes mating cycling, industrial mixed-flow - ing gases, humidity and tempera-ture cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance. 75 60 56 50 45 35 23 7.5 60 45 30 15 0 type xii upgrade size 8 upgrade .125 powerband contact size 8 type xii type i, type ii/iii + upgrade type iii + , type ii, type iii + posted size 20 upgrade 20 df contact current guide maximum current (amperes) 13 11.85 ? wire size - larger wire will carry more current since it has less internal resistance to current flow and gener - ates less heat. the wire also conducts heat away from the connector. current carring capabilities
amp m series pin and socket connectors 8 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant presentation - example of new current rating format the presentation of current- car - rying capacity in amp product specifications includes two parts: ? first, a base curve showing cur- rent levels versus t-rise for a single circuit and the largest wire size (see figure 1). this repre - sents the maximum current capacity of the contact. the curve is usually flat up to 75c ambient and then drops off. up to 75c, the 30c t-rise limits the amount of current, and above 75c the current must be reduced to keep the combina - tion of ambient temperature and t-rise from exceeding the maximum operating tempera - ture of 105c. ? next are rating factors; a table of multipliers to account for connector loading and for smaller wire sizes (see figure 2). the designer first determines the base current for the ambi - ent conditions of the application; then multiplies this base current by the rating fac - tors to find the current level for the applications loading factor and wire size. graph shows the relationship between base current, ambient temperature, and contact t-rise. 0 10 20 30 40 50 60 70 80 90 100 0 5 10 15 single contact 18 awg ambient temperature (c) current rating (amperes) rating factors allow the base current to be adjusted for various connector loading and wire sizes. practical values the current-rating method gives designers practical values appli - cable to their applications. while the specified current levels for a contact may be lower than for other testing methods, they are more realistic and simplify the system design process. spec-manship is replaced by a realistic assessment of the current-carrying capacity of a connector/contact acceptability as previously stated, choosing the appropriate connector/contact combination is fundamental to the successful function of all connec - tors. the selection chart, shown at right, is designed to simplify your choice of connectors and their acceptable contacts. once you have selected the wire size, cur - rent-carrying capacity need, number of positions required, and the type of contacts needed in your choice of connector, refer to this matrix for a quick look at exactly what is acceptable in a given connector type. note: data is not typical of a spe - cific m series connector configuration. for specific current rating information based on % connector loading, contact tyco electronics. to demonstrate the method of specifying current, consider the following application conditions; an ambient temperature of 65c, a 50% loading of contacts in the housing, and 20 awg [0.6mm 2 ] wire. ? from figure 1, the base current rating is 14 ampere with 18 awg [0.8mm 2 ] wire. ? figure 2, the rating factor for 50% loading and 20 awg [0.6mm 2 ] wire is 0.68. ? the specific rating for this appli- cation is the product of the base rating and the rating factor: 14 x 0.68 = 9.5 ampere ? each of the contacts can carry 9.5 ampere. ? however, if the ambient tem - perature is 80c the allowable t-rise becomes 25c. the base current must be lowered to 12.8 ampere so that the 105c maxi- mum operating temperature is not exceeded. the current rat - ing then becomes: 12.8 x 0.68 = 8.7 ampere. 18 20 22 24 26 single 1 .8 3 .6 9 .5 9 .5 0 30% .9 7 .8 0 .6 6 .5 7 .4 9 50% .8 3 .6 8 .5 7 .4 8 .4 2 70% .6 5 .5 3 .4 5 .3 8 .3 3 100% .5 5 .4 5 .3 8 .3 2 .2 8 aw g % loading figure 2 contact under varying conditions of temperature, connector load - ing, and wire size. specific current-carrying data based on eol and % loading is available from tyco electronics corporation. please contact your local sales engineer or call tyco electronics corporation. contact selection chart connector type type i type ii high current type ii/iii type iii+ posted type iii+ type xii high current type xii mini-coax sub-mini coax m series ? ? ? ? ? m series special ? ? ? ? ? ? ? ? ? current carrying capabilities
9 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant how to use the m series connector catalog the information in this catalog has been arranged to assist the customer in select - ing the connector and associated hardware that best satisfies their require - ments. four cable-to-cable and four cable-to-panel applications utilizing the various types of fastening, guiding and pro - tective hardware have been illustrated on pages 10 through 25. after selecting the appro-pri - ate application to fit a particular requirement, refer to the indicated pages for component selection. posted connectors and special application connec - tors can be substituted for standard connectors where indicated. noted under each special application connector is the standard size hardware used for that connector. substitute into the appropriate column of the component selection charts. the main portion of the catalog is divided into five basic sections: contacts, standard connectors, posted connectors, special applica - tion connectors and hardware. these sections contain brief descriptions, dimensions and other technical information. the remainder of the catalog con - tains application tooling information, a technical docu- ments list and a numerical index which references pages covering all cataloged part numbers. how to use this catalog
amp m series pin and socket connectors 10 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant component description number of positions 6 14 20 26 34 plug block 202758-1 201355-1 201356-1 201359-1 1-201357-1 s tandard receptacle block phenolic 202757-1 201298-1 200346-2 200512-2 200838-2 housings plug block 202758-3 201356-3 201359-3 201357-3 pages 44 to 51 receptacle block diallyl phthalate 202757-3 201298-3 200346-4 200512-3 200838-3 plug block 2013800-1 receptacle block polyester 200802-1 strain long 201843-3 201845-2 201846-5 relief short nickel plated steel 203432-1 200686-4 201229-5 clamps long page 88 short stainless steel 201237-2 201224-7 guide center male 200389-2 200389-2 200389-2 200389-2 200389-2 hardware center female 200390-9 200390-9 200390-9 200390-9 200390-9 page 81 corner male stainless steel 1-200833-1 corner female 1-200835-1 locking springs 1 malenickel plated spring steel 201921-1 201921-1 201921-1 201923-1 201925-1 page 80 femalestainless steel 201922-1 201922-1 201922-1 201918-1 201926-1 (single spring) internal open end nickel plated steel 204258-6 201363-4 201785-4 201786-4 pin hoods internal closed end nickel plated steel pages 82 and 83 external closed end al iridite external closed end nickel plated steel 1 each part number contains two locking springs. order one male and one female for each mated pair of connectors. cable-to-cable locking springs sockets housings pin hoods pins guide hardware strain relief clamps application a featured hardware ? strain relief clamps ? locking springs ? pin hoods ? guide hardware } } } } } } connector/hardware selection guide
11 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant number of positions 41 50 75 104 104 cf 160 cf component description 202135-2 201358-1 plug block 201302-1 200277-2 receptacle block phenolic s tandard 202135-4 201358-3 plug block housings 201302-3 200277-4 receptacle block diallyl phthalate pages 44 to 51 1-201692-6 plug block receptacle block polyester long strain 201182-4 short nickel plated steel relief 201766-1 201847-1 long clamps short stainless steel page 88 200389-2 200389-2 center male guide 200390-9 200390-9 center female hardware 1-200833-1 corner male stainless steel page 81 1-200835-1 corner female 201921-1 201925-1 malenickel plated spring steel locking springs 1 201922-1 201926-1 femalestainless steel page 80 internal open end nickel plated steel internal closed end nickel plated steel pin hoods external closed end al iridite pages 82 and 83 external closed end nickel plated steel cable-to-cable (continued) 1. confirm that application a (at left) most closely meets your requirements. (other applications are shown on pages 12 through 25.) 2. find the appropriate column for the number of positions required. 3. select part numbers required for the application listed in the column below the number of positions. 3. if a part number is not listed for a particular item, it is not available. 3. if more than one part number is listed for a particular hardware item, choose the one which best fits your application. 4. dimensional information is available on the indicated pages under description column. 5. select contacts: type ii (page 30), type iii+ (pages 31 through 35) or subminiature coaxial (pages 40, 41). special application housings may be substituted for these standard housings. see special application section. this cable-to-cable application utilizes locking springs, strain relief clamps, a pin hood for pin protection and guide hard - ware. the 34 and 50 position connectors can be used with either center or corner guide hardware. if center guide hardware is used, an additional four 4-40 screws, nuts and lockwashers are required to secure the locking springs. corner guides require four guide pins and four guide sockets for each mated pair of connectors. } } } } } } connector/hardware selection guide
amp m series pin and socket connectors 12 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant component description number of positions 6 14 20 26 34 plug block 202758-1 201355-1 201356-1 201359-1 1-201357-1 s tandard receptacle block phenolic 202757-1 201298-1 200346-2 200512-2 200838-2 housings plug block 202758-3 201356-3 201359-3 201357-3 pages 44 to 51 receptacle block diallyl phthalate 202757-3 201298-3 200346-4 200512-3 200838-3 plug block 213800-1 receptacle block polyester 213802-1 strain long 201843-3 201845-2 201846-5 relief short nickel plated steel 203432-1 200686-4 201229-5 clamps long page 88 short stainless steel 201237-2 201224-7 fixed male 201092-4 201092-4 201092-4 201092-4 201092-4 fixed female stainless steel 201089-4 201089-4 201089-4 201089-4 201089-4 long-long male jackscrews 1 long-long female pages 78 and 79 long male long female short-short male 201827-1 201827-1 201827-1 201827-1 201827-1 short-short female 201828-1 201828-1 201828-1 201828-1 201828-1 guide center male hardware center female page 81 corner male stainless steel 1-200833-1 corner female 1-200835-1 internal open end nickel plated steel 204258-6 201363-4 201785-4 201786-4 pin hoods internal closed end nickel plated steel 202434-4 pages 82 and 83 external closed end al iridite 201349-2 201350-2 external closed end nickel plated steel 1 listed jackscrews have 6-32 single lead threads. for corresponding jackscrews with 6-32 double lead threads, refer to pages 78 and 79. tip: stainless steel body: die cast zinc cable-to-cable (continued) application b featured hardware ? strain relief clamps ? pin hoods ? jackscrews ? guide hardware sockets pin hoods pins guide hardware strain relief clamps jackscrews housings } } } } } } } } connector/hardware selection guide
13 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant number of positions 41 50 75 104 104 cf 160 cf component description 202135-2 201358-1 201310-1 201345-1 plug block 201302-1 200277-2 201311-1 201037-1 receptacle block phenolic s tandard 202135-4 201358-3 201310-3 201345-2 plug block housings 201302-3 200277-4 201311-3 receptacle block diallyl phthalate pages 44 to 51 1-201692-6 plug block receptacle block polyester 201849-1 long strain 201182-4 200730-4 short nickel plated steel relief 201766-1 201847-1 201848-5 long clamps short stainless steel page 88 201092-4 201092-4 201092-4 201092-4 fixed male 201089-4 201089-4 201089-4 201089-4 fixed female stainless steel long-long male long-long female jackscrews 1 long male pages 78 and 79 long female 201827-1 201827-1 201827-1 201827-1 short-short male 201828-1 201828-1 201828-1 201828-1 short-short female center male guide center female hardware 1-200833-1 1-201046-2 1-201046-2 corner male stainless steel page 81 1-200835-1 201047-2 201047-2 corner female internal open end nickel plated steel 202394-2 201369-4 201364-4 internal closed end nickel plated steel pin hoods external closed end al iridite pages 82 and 83 201390-5 201368-4 201346-4 external closed end nickel plated steel tip: stainless steel body: die cast zinc cable-to-cable (continued) 1. confirm that application b (at left) most closely meets your requirements. (other applications are shown on pages 10-11 and 14 through 25.) 2. find the appropriate column for the number of positions required. 3. select part numbers required for the application listed in the column below the number of positions. if a part number is not listed for a particular item, it is not available. if more than one part number is listed for a particular hardware item, choose the one which best fits your appli - cation. 4. dimensional information is available on the indicated pages under description column. 5. select contacts: type ii (page 30), type iii+ (pages 31 through 35) or subminiature coaxial (pages 40, 41). special application housings may be substituted for these standard housings. see special application section. this cable-to-cable application utilizes jackscrews, strain relief clamps and guide hardware. a pin hood is provided for pin protection. sizes 6, 14, 20, 26, and 41 do not use guide hard- ware with this application. } } } } } } } } connector/hardware selection guide
amp m series pin and socket connectors 14 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant component description number of positions 6 14 20 26 34 plug block 201355-1 201356-1 201359-1 1-201357-1 s tandard receptacle block phenolic 201298-1 200346-2 200512-2 200838-2 housings plug block 201356-3 201359-3 201357-3 pages 44 to 51 receptacle block diallyl phthalate 201298-3 200346-4 200512-3 200838-3 plug block 213800-1 receptacle block polyester 213802-1 180 two- al anodized piece long zinc plated steel al anodized 180 two- zinc plated steel piece short zinc plated cast al shields 90 two-piece long pages 84 to 87 90 two-piece short 45 two-piece short nickel 45 two-piece deep plated 180 one-piece long steel 201378-2 201384-2 180 one-piece short 201360-2 201227-2 201169-2 201165-2 90 one-piece short 201460-2 201468-2 201469-2 guide center male 200389-2 200389-2 200389-2 200389-2 hardware center female 200390-2 200390-2 200390-2 200390-2 page 81 corner male stainless steel 1-200833-1 corner female 1-200835-1 locking springs 1 malenickel plated spring steel 201921-1 201921-1 201923-1 201925-1 page 80 femalestainless steel 201922-1 201922-1 201926-1 internal open end nickel plated steel 201363-4 201785-4 201786-4 pin hoods internal closed end nickel plated steel pages 82 and 83 external closed end al iridite external closed end nickel plated steel 1 each part number contains two locking springs. order one male and one female for each mated pair of connectors. cable-to-cable (continued) sockets housings pin hoods pins guide hardware shields locking springs application c featured hardware ? shields (one-piece) ? pin hoods ? locking springs ? guide hardware } } } } } } } connector/hardware selection guide
15 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant number of positions 41 50 75 104 104 cf 160 cf component description 202135-2 201358-1 plug block 201302-1 200277-2 receptacle block phenolic s tandard 202135-4 201358-3 plug block housings 201302-3 200277-4 receptacle block diallyl phthalate pages 44 to 51 1-201692-6 plug block receptacle block polyester 180 two- al anodized piece long zinc plated steel al anodized 180 two- zinc plated steel piece short zinc plated cast al 90 two-piece long shields 90 two-piece short pages 84 to 87 45 two-piece short nickel 45 two-piece deep plated 180 one-piece long steel 180 one-piece short 201486-2 201470-2 90 one-piece short 200389-2 200389-2 center male guide 200390-2 200390-2 center female hardware 1-200833-1 corner male stainless steel page 81 1-200835-1 corner female 201921-1 201925-1 malenickel plated spring steel locking springs 1 201922-1 201926-1 femalestainless steel page 80 internal open end nickel plated steel internal closed end nickel plated steel pin hoods external closed end al iridite pages 82 and 83 external closed end nickel plated steel cable-to-cable (continued) 1. confirm that application c (at left) most closely meets your requirements. (other applications are shown on pages 10-13 and 16 through 25.) 2. find the appropriate column for the number of positions required. 3. select part numbers required for the application listed in the column below the number of positions. if a part number is not listed for a particular item, it is not available. if more than one part number is listed for a particular hardware item, choose the one which best fits your appli - cation. 4. dimensional information is available on the indicated pages under description column. 5. select contacts: type ii (page 30), type iii+ (pages 31 through 35) or subminiature coaxial (pages 40, 41). special application housings may be substituted for these standard housings. see special application section. this cable-to-cable application utilizes locking springs, one- piece shields, a pin hood for pin protection and guide hardware. the shields are available with both 180 and 90 cable exits. the 180 shields are available in a long version which provides pin protection in lieu of a pin hood. a short shield and a pin hood or a long shield can be used on one side only of a mated pair of connectors. the mating con - nector must use a short shield. the 34 and 50 position connectors can be used with either center or corner guide hardware. if center guides are used, an additional four 4-40 screws are required to secure the locking springs. if corner guides are used, an additional two 4-40 screws will be required to attach the shield. corner guides require four guide pins and four guide sockets for each mated pair of connectors. } } } } } } } connector/hardware selection guide
amp m series pin and socket connectors 16 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant sockets pin hoods pins guide hardware strain relief clamps jackscrews housings shields cable-to-cable (continued) application d featured hardware ? shields (two-piece) ? pin hoods ? jackscrews ? strain relief clamps ? guide hardware component description number of positions 6 14 20 26 34 plug block 201356-1 201359-1 1-201357-1 s tandard receptacle block phenolic 200346-2 200512-2 200838-2 housings plug block 201356-3 201359-3 201357-3 pages 44 to 51 receptacle block diallyl phthalate 200346-4 200512-3 200838-3 plug block 213800-1 receptacle block polyester 213802-1 180 two- al anodized 201576-1 201571-1 piece long nickel plated steel 201576-2 201571-2 al anodized 200517-1 180 two- nickel plated steel 204087-1 200514-2 200517-9 piece short nickel plated cast al shields 90 two-piece long pages 84 to 87 90 two-piece short 45 two-piece short nickel 45 two-piece deep plated 180 one-piece long steel 180 one-piece short 90 one-piece short strain long 201845-2 201846-5 relief short nickel plated steel 201229-5 clamps long page 88 short stainless steel 201237-2 201224-7 fixed male 201092-4 201092-4 201092-4 fixed female stainless steel 201089-4 201089-4 201089-4 long-long male jackscrews 1 long-long female pages 78 and 79 long male 201413-4 201413-4 201413-4 long female 201414-4 201414-4 201414-4 short-short male short-short female guide center male hardware center female page 81 corner male stainless steel 1-200833-1 corner female 1-200835-1 internal open end nickel plated steel 201786-4 pin hoods internal closed end nickel plated steel 202434-4 pages 82 and 83 external closed end al iridite 201350-2 external closed end nickel plated steel 1 listed jackscrews have 6-32 single lead threads. for corresponding jackscrews with 6-32 double lead threads, refer to pages 78 and 79.erat veliquate magnibh enit, conullam vel ea feuguercip exerili quatio er sequisci essismod magna feuis aliquatue feugait velestrud tinci tat. duismodigna ad magna consequat ex eu feugait wis tip: stainless steel body: die cast zinc } } } } } } } } } } } connector/hardware selection guide
17 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant cable-to-cable (continued) 1. confirm that application d (at left) most closely meets your requirements. (other applications are shown on pages 10-15 and 18 through 25.) 2. find the appropriate column for the number of positions required. 3. select part numbers required for the application listed in the column below the number of positions. if a part number is not listed for a particular item, it is not available. if more than one part number is listed for a particular hardware item, choose the one which best fits your appli - cation. 4. dimensional information is available on the indicated pages under description column. 5. select contacts: type ii (page 30), type iii+ (pages 31 through 35) or subminiature coaxial (pages 40, 41). special application housings may be substituted for these standard housings. see special application section. this cable-to-cable application utilizes jackscrews, a two- piece short shield, a strain relief clamp, a pin hood for pin protection and guide hardware. do not use a pin hood in combination with the shield for sizes 20, 26 and 41. a long shield may be used in lieu of pin hood for pin protection for all sizes except the 20 position. shields are available with 180 cable exit and for the 50 through 104 position connectors, a 90 cable exit. select the appropriate jackscrew length for the type of shield chosen as indicated by symbol ( ??). number of positions 41 50 75 104 104 cf 160 cf component description 202135-2 201358-1 201310-1 201345-1 plug block 201302-1 200277-2 201311-1 201037-1 receptacle block phenolic s tandard 202135-4 201358-3 201310-3 201345-2 plug block housings 201302-3 200277-4 201311-3 receptacle block diallyl phthalate pages 44 to 51 1-201692-6 plug block receptacle block polyester 201443-1 ? 180 two- al anodized 202383-2 201443-2 ? 202713-2 ? piece long nickel plated steel 200532-1 ? al anodized 202383-1 200532-2 ? 202713-1 ? 180 two- nickel plated steel 201131-1 ? piece short nickel plated cast al 203975-2 ? 202711-3 ? 90 two-piece long shields 203975-1 ? 202711-1 ? 90 two-piece short pages 84 to 87 45 two-piece short nickel 45 two-piece deep plated 180 one-piece long steel 180 one-piece short 90 one-piece short 201849-3 long strain 201182-4 200730-4 short nickel plated steel relief 201766-1 201847-1 201848-5 long clamps short stainless steel page 88 201092-4 201092-4 201092-4 201092-4 fixed male 201089-4 201089-4 201089-4 201089-4 fixed female stainless steel 207234-1 ? 207234-1 ? 207234-1 ? long-long male 207235-1 ? 207235-1 ? 207235-1 ? long-long female jackscrews 1 201413-4 201413-4 ? 201413-4 ? 201413-4 ? long male pages 78 and 79 201414-4 201414-4 ? 201414-4 ? 201414-4 ? long female short-short male short-short female center male guide center female hardware 1-200833-1 1-201046-2 1-201046-2 corner male stainless steel page 81 1-200835-1 201047-2 201047-2 corner female internal open end nickel plated steel 202394-2 201369-4 201364-4 internal closed end nickel plated steel pin hoods external closed end al iridite pages 82 and 83 201390-5 201368-4 201346-4 external closed end nickel plated steel tip: stainless steel body: die cast zinc } } } } } } } } } } } connector/hardware selection guide
amp m series pin and socket connectors 18 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant locking springs sockets housings panel pin hoods pins guide hardware strain relief clamps application e featured hardware ? strain relief clamps ? locking springs ? pin hoods ? guide hardware cable-to-panel component description number of positions 6 14 20 26 34 plug block 202758-1 201355-1 201356-1 201359-1 1-201357-1 s tandard receptacle block phenolic 202757-1 201298-1 200346-2 200512-2 200838-2 housings plug block 202758-3 201356-3 201359-3 201357-3 pages 44 to 51 receptacle block diallyl phthalate 202757-3 201298-3 200346-4 200512-3 200838-3 plug block 213800-1 receptacle block polyester 213802-1 strain long 201843-3 201845-2 201846-5 relief short nickel plated steel 203432-1 200686-4 201229-5 clamps long page 88 short stainless steel 201237-2 201224-7 guide center male 200389-2 200389-2 200389-2 200389-2 200389-2 hardware center female 200390-9 200390-9 200390-9 200390-9 200390-9 page 81 corner male stainless steel 1-200833-1 corner female 1-200835-1 locking springs 1 malenickel plated spring steel 201921-1 201921-1 201921-1 201923-1 201925-1 page 80 femalestainless steel 201922-1 201922-1 201922-1 201926-1 internal open end nickel plated steel 204258-6 201363-4 201785-4 201786-4 pin hoods internal closed end nickel plated steel pages 82 and 83 external closed end al iridite external closed end nickel plated steel 1 each part number contains two locking springs. order one male and one female for each mated pair of connectors. } } } } } } connector/hardware selection guide
19 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant special application housings and posted housings may be substituted for these standard housings. see special application and posted connectors sections. this cable-to-panel application utilizes locking springs, strain relief clamps, a pin hood for pin protection and guide hard - ware. the 34 and 50 position connectors can be used with either center or corner guide hardware. if center guide hardware is used, an additional four 4-40 screws, nuts and lockwashers are required to secure the locking springs. corner guides require four guide pins and four guide sockets for each mated pair of connectors. 1. confirm that application e (at left) most closely meets your requirements. (other applications are shown on pages 10-17 and 20 through 25.) 2. find the appropriate column for the number of positions required. 3. select part numbers required for the application listed in the column below the number of positions. if a part number is not listed for a particular item, it is not available. if more than one part number is listed for a particular hardware item, choose the one which best fits your appli - cation. 4. dimensional information is available on the indicated pages under description column. 5. select contacts: type ii (page 30), type iii+ (pages 31 through 35) or subminiature coaxial (pages 40, 41). cable-to-panel (continued) number of positions 41 50 75 104 104 cf 160 cf component description 202135-2 201358-1 plug block 201302-1 200277-2 receptacle block phenolic s tandard 202135-4 201358-3 plug block housings 201302-3 200277-4 receptacle block diallyl phthalate pages 44 to 51 1-201692-6 plug block receptacle block polyester long strain 201182-4 short nickel plated steel relief 201766-1 201847-1 long clamps short stainless steel page 88 200389-2 200389-2 center male guide 200390-9 200390-9 center female hardware 1-200833-1 corner male stainless steel page 81 1-200835-1 corner female 201921-1 201925-1 malenickel plated spring steel locking springs 1 201922-1 201926-1 femalestainless steel page 80 internal open end nickel plated steel internal closed end nickel plated steel pin hoods external closed end al iridite pages 82 and 83 external closed end nickel plated steel } } } } } } connector/hardware selection guide
amp m series pin and socket connectors 20 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant sockets panel pin hoods pins guide hardware strain relief clamps jackscrews housings application f featured hardware ? strain relief clamps ? pin hoods ? jackscrews ? guide hardware cable-to-panel (continued) component description number of positions 6 14 20 26 34 plug block 202758-1 201355-1 201356-1 201359-1 1-201357-1 s tandard receptacle block phenolic 202757-1 201298-1 200346-2 200512-2 200838-2 housings plug block 202758-3 201356-3 201359-3 201357-3 pages 44 to 51 receptacle block diallyl phthalate 202757-3 201298-3 200346-4 200512-3 200838-3 plug block 213800-1 receptacle block polyester 213802-1 strain long 201843-1 201845-1 201846-1 relief short nickel plated steel 203432-1 200686-1 201229-1 clamps long page 88 short stainless steel 201237-1 201224-1 fixed male 201092-4 201092-4 201092-4 201092-4 201092-4 fixed female stainless steel 201089-4 201089-4 201089-4 201089-4 201089-4 long-long male jackscrews 1 long-long female pages 78 and 79 long male long female short-short male 201827-1 201827-1 201827-1 201827-1 201827-1 short-short female 201828-1 201828-1 201828-1 201828-1 201828-1 guide center male hardware center female page 81 corner male stainless steel 1-200833-1 corner female 1-200835-1 internal open end nickel plated steel 204258-6 201363-4 201785-4 201786-4 pin hoods internal closed end nickel plated steel 202434-4 pages 82 and 83 external closed end al iridite 201349-2 201350-2 external closed end nickel plated steel 1 listed jackscrews have 6-32 single lead threads. for corresponding jackscrews with 6-32 double lead threads, refer to pages 78 and 79. tip: stainless steel body: die cast zinc } } } } } } } connector/hardware selection guide
21 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 1. confirm that application f (at left) most closely meets your requirements. (other applications are shown on pages 10-19 and 22 through 25.) 2. find the appropriate column for the number of positions required. 3. select part numbers required for the application listed in the column below the number of positions. if a part number is not listed for a particular item, it is not available. if more than one part number is listed for a particular hardware item, choose the one which best fits your appli - cation. 4. dimensional information is available on the indicated pages under description column. 5. select contacts: type ii (page 30), type iii+ (pages 31 through 35) or subminiature coaxial (pages 40, 41). special application housings and posted housings may be substituted for these standard housings. see special application and posted connectors sections. this cable-to-panel application utilizes jackscrews, strain relief clamps and guide hardware. a pin hood is provided for pin protection. sizes 6, 14, 20, 26, and 41 do not use guide hard- ware for this application. cable-to-panel (continued) number of positions 41 50 75 104 104 cf 160 cf component description 202135-2 201358-1 201310-1 201345-1 plug block 201302-1 200277-2 201311-1 201037-1 receptacle block phenolic standard 202135-4 201358-3 201310-3 201345-2 plug block housings 201302-3 200277-4 201311-3 receptacle block diallyl phthalate pages 44 to 51 1-201692-6 plug block receptacle block polyester 201849-1 long strain 201182-1 200730-1 short nickel plated steel relief 201766-1 201847-1 201848-1 long clamps short stainless steel page 88 201092-4 201092-4 201092-4 201092-4 fixed male 201089-4 201089-4 201089-4 201089-4 fixed female stainless steel long-long male long-long female jackscrews 1 long male pages 78 and 79 long female 201827-1 201827-1 201827-1 201827-1 short-short male 201828-1 201828-1 201828-1 201828-1 short-short female center male guide center female hardware 1-200833-1 1-201046-2 1-201046-2 corner male stainless steel page 81 1-200835-1 201047-2 201047-2 corner female internal open end nickel plated steel 202394-2 201369-4 201364-4 internal closed end nickel plated steel pin hoods external closed end al iridite pages 82 and 83 201390-5 201368-4 201346-4 external closed end nickel plated steel tip: stainless steel body: die cast zinc } } } } } } } } connector/hardware selection guide
amp m series pin and socket connectors 22 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant locking springs sockets housings panel pin hoods pins guide hardware shields application g featured hardware ? shields (one-piece) ? pin hoods ? locking springs ? guide hardware cable-to-panel (continued) component description number of positions 6 14 20 26 34 plug block 201355-1 201356-1 201359-1 1-201357-1 standard receptacle block phenolic 201298-1 200346-2 200512-2 200838-2 housings plug block 201356-3 201359-3 201357-3 pages 44 to 51 receptacle block diallyl phthalate 201298-3 200346-4 200512-3 200838-3 plug block 213800-1 receptacle block polyester 213802-1 180 two- al anodized piece long nickel plated steel al anodized 180 two- nickel plated steel piece short nickel plated cast al shields 90 two-piece long pages 84 to 87 90 two-piece short 45 two-piece short nickel 45 two-piece deep plated 180 one-piece long steel 201378-2 201384-2 180 one-piece short 201360-2 201227-2 201169-2 201165-2 90 one-piece short 201469-2 guide center male 200389-2 200389-2 200389-2 200389-2 hardware center female 200390-9 200390-9 200390-9 200390-9 page 81 corner male stainless steel 1-200833-1 corner female 1-200835-1 locking springs 1 malenickel plated spring steel 201921-1 201921-1 201923-1 201925-1 page 80 femalestainless steel 201922-1 201922-1 201926-1 internal open end nickel plated steel 201363-4 201785-4 201786-4 pin hoods internal closed end nickel plated steel pages 82 and 83 external closed end al iridite external closed end nickel plated steel 1 each part number contains two locking springs. order one male and one female for each mated pair of connectors. } } } } } } } connector/hardware selection guide
23 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 1. confirm that application g (at left) most closely meets your requirements. (other applications are shown on pages 10-21 and 24, 25.) 2. find the appropriate column for the number of positions required. 3. select part numbers required for the application listed in the column below the number of positions. if a part number is not listed for a particular item, it is not available. if more than one part number is listed for a particular hardware item, choose the one which best fits your appli - cation. 4. dimensional information is available on the indicated pages under description column. 5. select contacts: type ii (page 30), type iii+ (pages 31 through 35) or subminiature coaxial (pages 40, 41). special application housings and posted housings may be substituted for these standard housings. see special application and posted connectors sections. this cable-to-panel application utilizes locking springs, one-piece shields, a pin hood for pin protection and guide hardware. the shields are available with both 180 and 90 cable exits. the 180 shields are available in a long version which provides pin protection in lieu of a pin hood. do not select a long shield and a pin hood. the 34 and 50 position connectors can be used with either center or corner guide hardware. if center guides are used, an additional four 4-40 screws are required to secure the locking springs. if corner guides are used, an additional two 4-40 screws will be required to attach the shield. corner guides require four guide pins and four guide sockets for each mated pair. cable-to-panel (continued) number of positions 41 50 75 104 104 cf 160 cf component description 202135-2 201358-1 plug block 201302-1 200277-2 receptacle block phenolic s tandard 202135-4 201358-3 plug block housings 201302-3 200277-4 receptacle block diallyl phthalate pages 44 to 51 1-201692-6 plug block receptacle block polyester 180 two- al anodized piece long nickel plated steel al anodized 180 two- nickel plated steel piece short nickel plated cast al 90 two-piece long shields 90 two-piece short pages 84 to 87 45 two-piece short nickel 45 two-piece deep plated 180 one-piece long steel 180 one-piece short 90 one-piece short 200389-2 200389-2 center male guide 200390-9 200390-9 center female hardware 1-200833-1 corner male stainless steel page 81 1-200835-1 corner female 201921-1 201925-1 malenickel plated spring steel locking springs 1 201922-1 201926-1 femalestainless steel page 80 internal open end nickel plated steel internal closed end nickel plated steel pin hoods external closed end al iridite pages 82 and 83 external closed end nickel plated steel } } } } } } } connector/hardware selection guide
amp m series pin and socket connectors 24 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant jackscrews sockets housings panel pin hoods pins guide hardware shields application h featured hardware ? shields (two-piece) ? pin hoods ? guide hardware ? jackscrews cable-to-panel (continued) component description number of positions 6 14 20 26 34 plug block 201356-1 201359-1 1-201357-1 s tandard receptacle block phenolic 200346-2 200512-2 200838-2 housings plug block 201356-3 201359-3 201357-3 pages 44 to 51 receptacle block diallyl phthalate 200346-4 200512-3 200838-3 plug block 213800-1 receptacle block polyester 213802-1 180 two- al anodized 201576-1 201571-1 piece long nickel plated steel 201576-2 201571-2 al anodized 200517-1 180 two- nickel plated steel 204087-1 200514-2 200517-9 piece short nickel plated cast al shields 90 two-piece long pages 84 to 87 90 two-piece short 45 two-piece short nickel 45 two-piece deep plated 180 one-piece long steel 180 one-piece short 90 one-piece short fixed male 201092-4 201092-4 201092-4 fixed female stainless steel 201089-4 201089-4 201089-4 long-long male jackscrews 1 long-long female pages 78 and 79 long male 201413-4 201413-4 201413-4 long female 201414-4 201414-4 201414-4 short-short male short-short female guide center male hardware center female page 81 corner male stainless steel 1-200833-1 corner female 1-200835-1 internal open end nickel plated steel 201786-4 pin hoods internal closed end nickel plated steel 202434-4 pages 82 and 83 external closed end al iridite 201350-2 external closed end nickel plated steel 1 listed jackscrews have 6-32 single lead threads. for corresponding jackscrews with 6-32 double lead threads, refer to pages 78 and 79. tip: stainless steel body: die cast zinc } } } } } } } } } } } connector/hardware selection guide
25 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 1. confirm that application h (at left) most closely meets your requirements. (other applications are shown on pages 10 through 23.) 2. find the appropriate column for the number of positions required. 3. select part numbers required for the application listed in the column below the number of positions. if a part number is not listed for a particular item, it is not available. if more than one part number is listed for a particular hardware item, choose the one which best fits your appli - cation. 4. dimensional information is available on the indicated pages under description column. 5. select contacts: type ii (page 30), type iii+ (pages 31 through 35) or subminiature coaxial (pages 40, 41). special application housings and posted housings may be substituted for these standard housings. see special application and posted connectors sections. this cable-to-panel application utilizes jackscrews, a two- piece short shield, a strain relief clamp, a pin hood for pin protection and guide hardware. do not use a pin hood in combination with the shield for sizes 20, 26 and 41. a long shield may be used in lieu of pin hood for pin protection for all sizes except the 20 position. shields are available with 180 cable exit and for the 50 thru 104 posi - tion connectors, a 90 cable exit. 104 cf has 90 and 45 cable exits. 160 cf has 45 cable exit. select the appropriate jackscrew length for the type of shield chosen as indicated by symbol ( ??). cable-to-panel (continued) number of positions 41 50 75 104 104 cf 160 cf component description 202135-2 201358-1 201310-1 201345-1 201692-4 202799-2 plug block 201302-1 200277-2 201311-1 201037-1 201532-4 202800-2 receptacle block phenolic s tandard 202135-4 201358-3 201310-3 201345-2 201692-3 202799-1 plug block housings 201302-3 200277-4 201311-3 201532-2 202800-1 receptacle block diallyl phthalate pages 44 to 51 1-201692-6 plug block receptacle block polyester 201443-1 ? 180 two- al anodized 202383-2 201443-2 ? 202713-2 ? piece long nickel plated steel 200532-1 ? al anodized 202383-1 200532-2 ? 202713-1 ? 180 two- nickel plated steel 201131-1 ? piece short nickel plated cast al 203975-2 ? 202711-3 ? 90 two-piece long shields 203975-1 ? 202711-1 ? 202395-1 90 two-piece short pages 84 to 87 202110-1 202798-1 45 two-piece short nickel 202169-1 45 two-piece deep plated 180 one-piece long steel 180 one-piece short 90 one-piece short 201092-4 201092-4 201092-4 201092-4 fixed male 201089-4 201089-4 201089-4 201089-4 fixed female stainless steel 207234-1 ? 207234-1 ? 207234-1 ? long-long male 207235-1 ? 207235-1 ? 207235-1 ? long-long female jackscrews 1 201413-4 201413-4 ? 201413-4 ? 201413-4 ? long male pages 78 and 79 201414-4 201414-4 ? 201414-4 ? 201414-4 ? long female short-short male short-short female center male guide center female hardware 1-200833-1 1-201046-2 1-201046-2 202173-8 1-201046-2 corner male stainless steel page 81 1-200835-1 201047-2 201047-2 202174-5 201047-2 corner female internal open end nickel plated steel 202394-2 201369-4 201364-4 203743-4 internal closed end nickel plated steel pin hoods external closed end al iridite pages 82 and 83 201390-5 201368-4 201346-4 202119-2 203744-4 external closed end nickel plated steel tip: stainless steel body: die cast zinc } } } } } } } } } connector/hardware selection guide
amp m series pin and socket connectors 26 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant singal contacts type iii+, crimp, snap-in, size 16 precision formed pin and socket contacts in size 16. they are used in m series, special m series, g series, metrimate, metrimate drawer, and cpc series 1 and 4 connectors. contacts feature a high normal force which provides a low resistance in significant applications such as dry circuit signal conditions. mating entry is closed-ended to prevent damage from stubbing due to misalignment. stainless steel spring provides superior normal force and retention in the housing. amp proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact mating area. the contacts are formed from brass. single contact rating is 13 amperes at 30c t-rise. the single contact rating for enhanced high current type iii+ is 24 amperes @ 30c t-rise. see page 31 for product details. type iii+, solder type, size 16 as with the crimp snap-in type iii+, these precision formed sol - der-type contacts are also used in m series, special m series, metrimate, metrimate drawer, and cpc series 1 and 4 connec - tors. contacts feature a high normal force which provides a low resistance in significant applications, such as dry circuit condi - tions. a preformed wire barrel accepts both stranded and solid wire, while the preformed insulation barrel provides strain relief for various wire insulation thicknesses. mating entry is closed- ended to prevent damage from stubbing due to misalignment. a stainless steel spring provides superior normal force and retention in the housing. amp proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact area. single contact current rating is 13 amperes at 30c temperature rise. single contact rating for enhanced high current type iii+ is 24 amperes at 30c t-rise. see pages 34 and 35 for product details. type iii+, solder tab, size 16 a companion contact style to the crimp snap-in and solder- type, the type iii+ solder tab is compatible with the same amp connector families, and features high normal forces to provide a low resistance in significant applications. a pre-crimped solder tab with slot accepts various sizes of solid and stranded wire. mating entry is closed-ended to prevent stubbing due to mis - alignment. a stainless steel spring provides superior normal force and retention in the housing. amp proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical con - tact area. single contact current rating is 13 amperes at 30c temperature rise. see page 35 for product details. contacts (description of types)
27 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant signal contacts (continued) type iii+, posted version, size 16 the last member of the type iii+ family of contacts, the posted version is compatible with m series, special m series, metrimate, metrimate drawer, and cpc series 1 connectors. precision formed, they are pre-crimped to various post config - urations including those that accept termi-point clip or wire-wrap type terminations. contacts feature high normal force which provides a low resistance in significant applica - tions. mating entry is closed-ended to prevent damage from stubbing due to misalignment. a stainless steel spring pro - vides superior normal force and retention in the housing. amp proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact mating area. contacts are formed from brass. single contact current rating is 13 amperes at 30c temperature rise. see page 32 for product details. type ii, crimp, snap-in, size 16 precision screw-machined pin and socket contacts, they are used in m series, special m series, g series, metrimate, metrimate drawer, and cpc series 1 and 4 connectors. contacts feature high normal force which provides a low resis - tance in significant applications such as dry circuit signal conditions. mating entry is closed-ended to prevent damage from stubbing due to misalignment. a stainless steel spring provides superior normal force and retention in the housing. the contact bodies are machined from solid brass. single con - tact current rating is 13 amperes at 30c temperature rise. see page 30 for product details. contacts (description of types)
amp m series pin and socket connectors 28 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant power contacts type i, crimp, snap-in, size 12 precision screw-machined pin and socket, size 12 contacts, they are used in special m series and g series connectors, and are inserted into the same cavities as miniature coaxial contacts. these contacts feature a high normal force which provides a low resistance in significant applications. mating entry is closed-ended to prevent damage from stubbing due to misalignment. beryllium copper springs are used to provide contact normal force and are assisted by a stainless steel hood which provides anti-overstress assurance. single contact cur - rent rating is 23 amperes at 30c temperature rise. see page 36 for product details. type xii, crimp-type precision formed male and female contacts used in cpc series 3 and 4, special m series and g series connectors, these con - tacts offer a low cost power option which provides additional applied cost savings when terminated with semiautomatic application equipment. the contact body is made from 100% copper, which provides for excellent conductivity. spring char - acteristics are derived from a captive stainless steel spring which assists the dual cantilever spring members of the female contact. single contact current rating is 35 amperes at 30c temperature rise. see page 38 for product details. high current upgrades precision screw-machined pin and socket contacts have increased current capability. all upgraded contacts use the high amperage louvertac contact band. the design of this contact allows for increased current in the same form factor. for example, type ii/type iii+ upgraded contacts increase the current from 13 amperes free air to 23 amperes free air at a 30c temperature rise. see pages 37 and 39 for product details. contacts (description of types)
29 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant coaxial contacts subminiature, crimp, snap-in, size 16 precision screw-machined pin and socket, size 16 contacts, they are used in m series, special m series, and cpc series 1 and 4. they provide cost effective solutions in applications where mixtures of signal, power, and coaxial cable termina - tions are desired. the contact outer shell is made from brass, while the center pin conductor is beryllium copper, and the socket is brass. both the pin and socket center conductor are gold plated for maximum corrosion resistance and minimum contact resistance. the retention spring is stainless steel, while the ferrule is tin plated copper. contact design offers applica - tion of coaxial cable, shielded conductors, and twisted pair wire with a voltage rating of up to 200 vrms, and a current rating of 1.0 ampere at 30c temperature rise. see pages 40 and 41 for product details. miniature, crimp, snap-in, size 12 precision screw-machined, size 12 pin and socket contacts, they are used in special m series and g series connectors. they provide cost effective solutions in applications where a mixture of signal, power, and coaxial cable terminations is desirable. contact body and center wire conductor are made from brass, and are gold plated for maximum corrosion resis - tance and minimum contact resistance. the retention spring is beryllium copper, and the ferrule is tin plated copper. contact design offers application of coaxial cable, shielded conductors, and twisted pair wire with a voltage rating of up to 325 vrms, and a current rating of 7.5 amperes at 30c temperature rise. see pages 42 and 43 for product details. contacts (description of types)
amp m series pin and socket connectors 30 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant singal contacts (continued) contact size 16pin diameter .062 [1.57] (test current, 13 ampere)? tooling part no. wire size ins. tape mounted loose piece contact tape mounted loose piece range dia. contact no. 2 contact no. color dies for dies for hand awg [mm 2 ] range 1 pin socket pin socket code amp-tapetronic pneumatic tool machine 69875 tool system .035-.055 * 0.89-1.40 201611-4 201611-1 4 201613-1 5 red/red -1* 91538-1 ** 048-.065 90230-1 7 or 601967-1 * 1.22-1.65 201334-1 4 201332-1 5 red/red 90249-2 1* -1* ** .095-.110 ** 28-24 0.08-0.20 2.41-2.79 202410-1 4 202411-1 5 green 1* 601967-1 .040-.062 91538-1 ** 1.02-1.57 201578-4 201578-1 4 201580-1 5 yellow/red or 58541-1* 1* 24-20 0.2-0.6 .055-.088 90249-2 90230-1 7 1.40-2.16 201330-6 201328-9 201330-1 4 201328-1 5 yellow/red or 601967-1 ** 18 0.9-0.9 no. ins. 91539-1 -1 ** (two) (two) support 202725-1 4 202726-1 4 blue 90231-2 7 or 601967-1 ** .080-.105 90136-1 ** 2.03-2.67 202507-1 4 202508-1 5 or 601967-1 ** 18-16 0.8-1.4 200336-6 200333-8 200336-1 4 200333-1 4 blue/blue 90250-1 90231-2 7 91539-1 - 1 ** no. ins. 58541-1* support ,6 204219-1 5,6 blue/blue or 601967-1 ** 3 212618-2 3 201568-3 201570-1 4 201568-1 5 violet/blue 90250-1 90231-2 7 91539-1 -1 ** no. ins. 58541-1* 14 2 support 201570-2 ?,6,3 212618-1 3,6,? or 601967-1 ** 1 overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 for amp-tapetronic machine no. 69875, order contacts by tape mounted contact no., plus packaging code im reel (5000 parts per reel). 3 grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4 use turret th502 (1-601967-6) with hand tool 601967-1 . 5 use turret th501 (1-601967-5) with hand tool 601967-1 . 6 pin length is .630 .005 [16.002 .127 ] on these two pins. 7 die set requires c head adapter part no. 318161-1 ; adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without); and power unit part no. 189721-2 (hand actuated) or 189722-2 (foot actuated). *commercial pro-crimper ii hand tool for field repair use only. note: die set can be adapted for use with the 626 pneumatic tool system. ? does not use hand tool 91539-1 or 601967-1. ? single contact, free-air test current is not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information on page 8. insertion tool part no. 200893-2 (for insulation diameters .070 [1.78] or less). extraction tool part no. 305183 type ii, screw machine, crimp material contact body - brass retention spring - stainless steel finish contact body - .000030 [0.00076] gold over .000050 [0.00127] nickel. gold thickness controlled on socket o.d. retention spring - stainless steel related product data application tooling - pages 76-79 pin pin socket .795 .010 [20.19 0.25 ] .472 .0056 [11.99 0.13 ] .062 .001 [1.57 0.03 ] dia. spring spring socket body pin body .107 max. dia. [2.72] 1.087 .010 [27.61 0.25 ] socket signal contacts
31 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant signal contacts (continued) contact size 16 - pin diameter .062 [1.57] (test current, 13 ampere)? wire size ins. contact strip form loose piecet o oling part no. range dia. finish contact no.c ontact no. loose piece strip form awg mm 2 range pin socket pin socket hand tool applicators .015-.030 gold/nickel 2 788085-3 788088-2? ? 567867-1*** 30-28 0.05-0.09 0.38-0.76 sel. gold/nickel 3 788085-1 788088-1 788085-4 788088-3 90716-1 or 567947-1*** or 680602- *** bright tin 1-66425-2 1-66424-1 ?? .040-.060 1 gold/nickel 2 66425-7 66424-7 66429-3 66428-39 1515-1 6 466598- *** 30-26 0.05-0.15 1.02-1.52 sel. gold/nickel 3 66425-8 66424-8 66429-4 66428-4 .014-.030 1 gold/nickel 2 66393-7 66394-7 ?? 0.36-0.76 sel. gold/nickel 3 66393-8 66394-8 66406-4 66405-4 90225-2 6 466585-3*** bright tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 91515-1 6 466321- *** 26-24 0.12-0.2 .035-.055 1 gold/nickel 2 66106-7 66108-7 66107-3 66109-3 or or 0.89-1.40 sel. gold/nickel 3 66106-8 66108-8 66107-4 66109-4 58495-1* 466908-2*** sel. gold/nickel 4 ? 66108-1 ? 66109-1 bright tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9 .040-.080 1 gold/nickel 2 66102-8 66104-8 66103-3 66105-3 91515-1 6 466323- *** 1.02-2.03 sel. gold/nickel 3 66102-9 66104-9 66103-4 66105-4 or or 2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1*4 66907-2*** sel. gold/nickel 4 ? 66104-1 ? 66105-1 24-20 0.2-0.6 .060-.120 5 bright tin 1-66564-2 1-66563-1 66566-7 66565-7 466383-4*** 1.52-3.05 sel. gold/nickel 3 66564-8 66563-8 66566-4 66565-4 91542-1 6 or 466979-1*** or 567363- *** bright tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 91523-1 6 466324- *** .080-.100 1 gold/nickel 2 66332-7 66331-7 66400-3 66399-3 or or 2.03-2.54 sel. gold/nickel 3 66332-8 66331-8 66400-4 66399-4 90225-2 6 466942-1*** sel. gold/nickel 4 ? 66331-2 ? 66399-2 1-66098-9 s bright ti n 1-66098-8 1-66100-9 1-66099-5 1-66101-9 91505-1 6 or 466325- *** 1 8-16 0.8-1.4 .080-.100 1 gold/nickel 2 66098-8 66100-8 66099-3 66101-3 91523-1 6 or or 2.03-2.54 sel. gold/nickel 3 66098-9 66100-9 66099-4 66101-4 58495-1*4 66906-1*** sel. gold/nickel 4 66098-6 ? 66099-1? 1-66359-4 1-66358-6 1-66361-2 1-66360-2 .080-.100 1 bright ti n 1-66359-5 1-66358-8 466326- *** gold/nickel 2 66359-9 66358-9 66361-3 66360-3 91519-1 6 or 2.03-2.54 sel. gold/nickel 3 1-66359-0 1-66358-0 66361-4 66360-4 466923-2*** 1 8-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8 sel. gold/nickel 4 ? 66358-1? 66360-1 .110-.150 5 bright ti n 66597-8 66598-9 66602-8 66601-9 466958-1*** 1-66598-09 1521-1 6 or 2.79-3.81 sel. gold/nickel 3 66597-2 66598-2 66602-2 66601-2 567364-* ** 1 ov erall insulation crimp diameter, including crimp barrel, must no t exceed .125 [3.18]. 2 .0 00015 [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3 . 000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4 .000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel. s standard reeling of strip form contacts . * commercial pro-crimper ii hand tool for field repair only . note: die set can be adapted for use with 626 pneumatic tool system. insertion tool part no. 91002-1 (for insulation diameters .070 [1.78] o r less), no. 200893-2 (for insulation diameters .090 [2.29] max.). extraction tool part no. 305183. (instruction sheet 408-1216) *** call technical support for machine applicator part numbers. ? single contact, free-air test current is not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information on page 8. 77 7 7 77 5 contacts can only be used in: metrimate; cpc series 1 (arr. 23 - 24), series 4 (arr. 23-13m, 23-16m, 23-22m), and vde connectors. 6 to use with the 626 pneumatic tool: remove crimping head from straight action hand tool (saht), order saht adapter part no. 217201- 1 , adapter holder pa rt no. 356304-1 (with ratchet) or 189928-1 (without), and power unit p art no. 189721-1 (hand actuated) or 189722-1 (foot actuated). 7 phosphor bronze contact body type iii+, crimp, snap-in pin socket spring, stainless steel ferrule, brass, nickel flash socket pin pin body spring, stainless steel .390 .530 .010 .113 .0625 +.0010 -.0020 dia. material and finish - see chart contact body - brass or phospher bronze 7 retention spring - stainless steel related product data application tooling - pages 76-79 technical documents 114-10004 application specification 108-10024 product specification [ ] 1.588 +0.025 -0.051 [ ] 9.91 min. [ ] 13.46 0.25 [ ] 2.87 max. dia. signal contacts
amp m series pin and socket connectors 32 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant singal contacts (continued) material contact body and post brass retention spring stainless steel finish see chart. pin pin socket socket type iii+, posted (replacement contacts, see note below) contact size 16pin diameter .062 [1.57] (test current, 13 ampere)? loose piece contact no. termination post contact 3 termination high post 2 termination high post 1 termination high post method configuration finish pin socket pin socket pin socket sel. gold/nickel 1 66460-9 66461-9 66460-8 66461-8 66460-7 66461-7 .025 x .025 gold/nickel 2 66460-6 66461-6 66461-5 66460-4 66461-4 0.64 x 0.64 bright tin 6-66460-6 5-66461-9 6-66460-7 5-66461-8 6-66460-5 5-66461-4 .045 x .045 sel. gold/nickel 1 66471-9 66473-9 66471-7 66473-7 wrap-type 1.14 x 1.14 bright tin 1-66471-7 1-66473-8 1-66471-6 1-66473-7 .031 x .062 sel. gold/nickel 1 66470-9 66470-7 0.79 x 1.57 termi-point .031 x .062 sel. gold/nickel 1 66468-9 66459-9 clip 0.79 x 1.57 1 gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. gold thickness controlled on socket o.d. 2 .000030 [0.00076] gold over .000050 [0.00127] nickel on contact body. gold thickness controlled on socket o.d. posts plated tin over copper. extraction tool part no. 305183 (instruction sheet 408-1216) insertion tool part no. 200893-2 note: these contacts are used as replacement contacts for all posted connectors. ? single contact, free-air test current is not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information on page 7. .062 [1.58] dia. ref. .525 [13.34] .025 .001 [0.64 0.03 ] point of gold plating thk. measurement body brass post brass spring stainless steel .025 [0.64] .100 [2.54] signal contacts
33 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant signal contacts (continued) [ ] enhanced high current type iii+, crimp, snap-in pin body spring, stainless steel .0625 +.0010 -.0020 1.588 +0.025 -0.051 dia. pin socket spring, stainless steel ferrule, brass, nickel flash [ ] 9.91 .390 min. .530 .010 .113 max. dia. material and finish - see chart contact body - copper nickel alloy retention spring - stainless steel related product data application tooling - pages 76-79 technical documents 114-10004 application specification 108-10024-2 product specification ratings base current: type iii+ contacts: 13 amperes, 30?c temperature rise with single contact on 14 awg wire in free air enhanced high current type iii+ contacts: 24 amperes, 30?c temperature rise with single contact on 14 awg wire temperature: -55?c to +105? c [ ] 13.46 0.25 [ ] 2.87 pin socket signal contacts
amp m series pin and socket connectors 34 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant singal contacts (continued) type iii+ (precision formed, crimp) contact size - 6 pin diamete r - .062 [1.57] material and finish contact body - copper alloy, plated tin or gold spring - stainless steel related product data performance characteristics - page 6 application tooling - pages 76-79 technical documents - page 80 grounding pin (make first - break last) wire size range ins. grounding pin part no. strip form loose piece dia. contact applicator hand tool mm2 awg range 1 finish strip form loose piece part no. part no. .035-.055 tin 164159-3 164162-1 91515-1 5 or 0.12-0.2 26-24 0.89-1.4 sel. gold/nickel 4 164159-4 164162-2 58495-1* .045-.070 bright tin 164160-3 164163-1 466323- *** 91515-1 5 or 0.2-0.6 24-20 1.14-1.78 or 91505-1 5 or sel. gold/nickel 4 164160-4 164163-2 466907-2*** 58495-1* .078-.098 tin 164161-3 164164-1 466741- *** 91523-1 5 or 0.8-1.4 18-16 1.98-2.49 or 91505-1 5 or sel. gold/nickel 4 164161-4 164164-2 680114-3*** 58495-1* 1 overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 4 gold fash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 5 to use with the 626 pneumatic tool system: remove the crimping head from the straight action hand tool (saht) assembly, order saht adapter part no. 217201-1 , adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without), and power unit part no. 189721-1 (hand actuated) or 189722-1 (foot actuated). *commercial pro-crimper ii hand tool for feld repair only. note: die set can be adapted for use with the 626 pneumatic tool system. ***call technical support for automatic machine applicator part numbers. extraction tool part no. 539972-1 . pin socket material body - copper alloy louvertac band - beryllium copper retention spring - stainless steel finish body - silver louvertac band - gold high current power contactsize 16 the features of the high current size 16 contact have been designed to ret - rofit into the existing amp connectors such as cpc (circular plastic connec - tor), cmc (circular metal connector), g series, m series, metrimate square grid and drawer connector housings. an initial t-rise test in free air has shown a 23 amp capability with a 30 t-rise. the contact may be crimped onto 14 awg wire with an amp hand tool part no. 601967-1 . use turret th502 (1-601967-6) for the pin and turret th501 (1-601967-5) for the socket. contact part nos. crimping tool wire range pin socket turret mm2 awg loose tape loose tape tool for for piece mounted piece mounted pins sockets 0.8-1.4 18-16 796964-1 796964-2 796966-1 796966-2 601967-1 1-601967-6 1-601967-5 2 14 193844-1 193844-2 193846-1 193846-2 601967-1 1-601967-6 1-601967-5 extraction tool part no. 305183 signal contacts
35 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant signal contacts (continued) wire size c ontact l oose piece range f inish contact no. awg mm 2 pin socket 26-20 0.12-0.6 gold /nickel 1 66182-1 66183-1 18-16 0.8-1.4 gold /nickel 1 66180-16 6 181-1 solder tab 4 duplex 2 202236-7 202237-7 br i ght tin2 02236-52 02237-5 1 .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. 2 duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3 bright tin on entire contact. 4 designed for up to 14 awg; but, not to exceed current limitation of contact. note: these contacts can be used in multimate contact cavities of all connector housings. ? single contact, free-air test current is not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information on page 8. extraction tool part no. 305183 contact size 16?pin diameter .062 [1.57] (test current, 13 ampere)? pin socket solder-tab pin socket solder-type (with preformed wire barrel/insulation support) pin socket solder-type pin socket solder-tab type iii+ (precision formed, solder) contact size - 16 pin diameter - .062 [1.57] material and finish contact body - copper alloy, plated tin to gold spring - stainless steel related product data performance characteristics - page 6 technical documents - page 80 signal contacts
amp m series pin and socket connectors 36 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant power contacts type i, crimp, snap-in material contact body - bronze retention spring - beryllium copper finish contact body - .000030 [0.00076] gold over .000050 [0.00127] nickel. gold thickness controlled on socket o.d. retention spring - nickel plated related product data application tooling - pages 90, 91 technical documents 108-10108 product specification 114-10037 application specification pin pin socket size 12pin diameter .094 [2.39] (test current, 23 ampere)? tooling part no. wire size loose piece dies for range contact no. pneumatic hand awg [mm 2 ] pin socket tool * tool 18-16 0.8-1.4 202421-1 202418-1 90122 90121 14-12 2-3 202422-1 202417-1 90122 90121 * use hand actuated power unit part no. 189721-2 or foot actuated power unit part no. 189722-2 . both units require c head die set adapter part no. 318161-1 and an adapter holder part no. 356304-1 (with ratchet) or part no. 189928-1 (without ratchet). request catalog 124208 for more information on the 626 pneumatic tool system. ? single contact, free-air test current; not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information, page 7. extraction tool part no. 305183-8 (instruction sheet 408-1216) .953 [24.21] ref. .663 [16.84] max. .449 [11.40] .150 [3.81] dia. .150 [3.81] dia. .843 [21.41] ref. .560 [14.25 ] max. .222 [5.64] dia. max. accommodates .094 .001 [2.39 .025 ] dia. pin .222 [5.64] dia. max. .094 .001 [2.39 .025 ] dia. socket power contacts
37 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant power contacts (continued) type xii, precision formed, crimp, snap-in material copper finish a - tin b - .000030 [0.00076] selective gold over .000030 [0.00076] nickel c - .000100 [0.00254] silver plated contacts with lubricant added d - rohs compliant tin plating test current rating silver or gold - 35 amperes ? tin or lead - 15 amperes ? ? single contact, free-air test cur - rent; not to be construed as contact rating current. use only for testing. refer to contact cur - rent carrying capability information, page 7. related product data application tooling - pages 90, 91 technical documents - pages 92, 93 male female female male strip form contact part nos. loose piece tooling wire size ins. heavy duty contact heavy duty die set for range 1 dia. contact standard*** miniature*** part nos. miniature hand tool 69710-1 range finish applicator or 626 pneumatic awg mm 2 male female male female male female tool system 66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8 a 2 66256-1 2 2 66256-5 2 2 66262-1 2 16 1.25-1.4 .135-.160 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 90145-2 3,7 and and 3.43-4.06 b 2 66256-2 2 2 66256-4 2 2 66262-2 2 567455- *** and 14-12 2-3 66255-7 66740-1 66255-8 1- 66740-9 66261-4 66740-2 90145-1 4,7 5 c 5 2 66256-6 2 2 66256-7 2 2 66262-4 2 16 1-66255-1 1-66740-9 1-66255-2 2-66740-0 66261-5 2-66740-1 and d 2 66256-8 2 2 66256-9 2 2 66262-5 2 14-12 66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8 a 2 66254-1 2 2 66260-1 2 .190-.220 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6 10 5-6 4.83-5.59 b 2 66254-2 2 66252-5 2 2 66260-2 2 567021- *** 90140-1 7 66253-4 66741-1 66253-8 1- 66741-9 66259-4 66741-2 5 c 5 2 66254-4 2 2 66260-4 2 66253-9 1-66741-9 1-66253-0 2-66741-0 66259-5 2-66741-1 10 d 2 66254-6 2 2 2 66260-5 2 1 wire strip length.281 [7.14]. 2 ground contact. 3 die insert part no. 90145-2 is for crimping 16 awg [1.25-1.4 mm 2 ] wire. 4 die insert part no. 90145-1 is for crimping 14-12 awg [2-3 mm 2 ] wire. 5 recommended for high current/vibration applications where fretting corrosion is a problem. 7 die set requires c head adapter part no. 318161-1 ; adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without); and power unit part no. 189721-2 (hand actuated) or 189722-2 (foot actuated). extraction tool part no. 91019-3 ***call the technical support center at 1 -800-522 - 6752 for automatic machine applicator part numbers. .637 [16.18] .185 [4.7] .085 [2.16] .200 [5.08] min. .230 [5.84] max. .230 [ 5.84 ] max. .230 [ 5.84] max. .978 [24.84 ] ref. 1.500 [38.1] ref. 1.267 [32.18] ref. .287 .006 [7.29 0.152 ] .287 [7.29] .230 [5.84] max. .015 [0.38] cutoff (loose piece only) .027 [0.686] ref. .027 [0.686] ref. extraction tool part no. 91019-3 .615 [15.62] power contacts
amp m series pin and socket connectors 38 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant type xii, crimp, snap-in the multimate features of the high current type xii contact have been designed to fit into the existing amp connectors such as cpc (circular plastic connector), cmc (circular metal-shell connector), g series, and m series housings. an initial t-rise test in free air has shown a 60 amp capability with a 30 t-rise with 8 gage wires. the contact may be crimped onto 8 awg wire with a daniels hand tool m310 or amp p/n 356114-1 and positioner tp1068s or amp p/n 356119-1. material body - copper alloy louvertac ban d - beryllium copper retention sprin g - stainless steel finish body - silve r louvertac ban d - gold cable-to-cable extraction tool part no. 224155-1 current-carrying capacity. the graph shows current-car - rying capacity versus temperature rise for a fully energized 3 position cpc plug p/n 206037-2 and receptacle p/n 206036-2. these initial representative amperage ratings were con - ducted with 8 awg wires that were 3 feet long. standard type xii pin (page 38) notes: 1. high current contacts with louvertac bands are not intermateable with any other contact. 2. additional information on cpc and cmc connectors is available in tyco electronics catalog no. 82021. 3. additional information on g series connectors is available in tyco electronics catalog no. 82046. 4. additional information on m series connectors is available in tyco electronics catalog no. 82003. 5. additional information on lgh connectors is available in tyco electronics catalog no. 82024. high current type xii socket part no. 193990-2 high current type xii pin part no. 193991-4 power contacts (continued) standard type xii socket (page 38) power contacts
39 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant coaxial contacts subminiature, crimp, snap-in, size 16 material outer shell - brass per mil-c-50 center conductor - beryllium copper per qq-c-533 (pin); brass per qq-b-626 (socket) inner dielectric - polypropylene retention spring - stainless steel per qq-s-766 ferrule - copper per qq-c-576 or astm-b-152 (1-332056-0) finish outer shell, center conductor see charts ferrule tin per mil-t-10727 pin socket socket selection chart for coaxial cable tooling part no. loose piece die inserts for cable size contact contact no. ferrule hand tool 69710-1 hand (rg/u) finish pin socket part no. or pneumatic tool * tool gold/nickel gold/copper 1 226537-2 51565-2 178, 196 gold/nickel 1-332057-0 69690-2 69656-2 gold/copper 2 51565-5 gold/nickel 196 gold/copper 1 226537-2 51565-2 (double braid) gold/nickel 1- 225088-1 69656-9 gold/copper 2 51565-5 gold/nickel gold/copper 1 226537-1 51565-1 174, 188, 316 gold/nickel 1-332056-0 69690 -2 69656 -9 gold/copper 2 226537-4 51565-4 gold/nickel 174 gold/copper 1 226537-1 51565-1 (double braid) gold/nickel 1- 225088-3 69656-7 gold/copper 2 226537-4 51565-4 gold/nickel gold/copper 1 226537-1 51565-1 179, 187 gold/nickel 1-332056-0 69690-1 354940-1 gold/copper 2 226537-4 51565-4 & 91911-4 gold/nickel 187 gold/copper 1 226537-1 51565-1 (double braid) gold/nickel 1- 225088-1 69656-8 gold/copper 2 226537-4 51565-4 gold/nickel gold/copper 1 226537-1 51565-1 161 gold/nickel 1-332056-0 gold/copper 2 226537-4 51565-4 * use hand actuated power unit part no. 189721-2 or foot actuated power unit part no. 189722-2 . both units require c head die set adapter part no. 318161-1 and an adapter holder part no. 356304-1 (with ratchet) or part no. 189928-1 (without ratchet). request catalog 124208 for more information on the 626 pneumatic tool system. extraction tool part no. 305183 1.010 [25.65] ref. .650 [16.51] ref. .250 [6.35] .112 .005 [2.845 .127 ] dia. .084 .086 [2.134] [2.184] dia. .235 [5.969] max. 0 .107 +.005 C.000 [ 2.718 + .127 ] C.000 a .003 .076 dia. dia. ferrule part no. 225088-1 part no. 225088-3 a .120 [3.05] dia. a .123 [3.12] dia. ferrule part no. 1-332057-0 .111 .003 [2.82 .076 ] dia. .250 .008 [6.35 .203 ] pin ferrule part no. 1-332056-0 coaxial contacts
amp m series pin and socket connectors 40 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant coaxial contacts (continued) subminiature, crimp, snap-in, size 16 (continued) selection chart for twisted pair and shielded wire 1 000030 [0.00076] gold over .000050 [0.00127] nickelouter shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copperpin center conductor. 2 000050 [0.00127] gold over .000050 [0.00127] nickelouter shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copperpin center conductor. * use hand actuated power unit part no. 189721-2 or foot actuated power unit part no. 189722-2 . both units require c head die set adapter part no. 318161-1 and an adapter holder part no. 356304-1 (with ratchet) or part no. 189928-1 (without ratchet). request catalog 124208 for more information on the 626 pneumatic tool system. note: a ferrule is required for each pin and socket. extraction tool part no. 305183 tooling part no. wire size contact loose piece ferrule die inserts for awg [mm 2 ] finish contact no. part no. hand tool 69710-1 hand pin socket or pneumatic tool * tool 30 0.05 gold/nickel (twisted pair, solid) gold/copper 1 226537-3 51565-3 1-332057-0 69690-2 69656-2 28 0.08-0.09 gold/nickel (twisted pair, solid) gold/copper 1 226537-3 51565-3 1-332057-0 69690 69656 28 0.08-0.09 gold/nickel (twisted pair, gold/copper 1 226537-3 51565-3 1-332057-0 69690-1 354940-1 & 91911-4 stranded 7 str., or or .0050 [0.13] dia.) 69690-2 69656-2 26 0.12-0.15 (twisted pair, solid gold/nickel 1 226537-3 51565-3 1-332057-0 69690 69656 or stranded 7 str. gold/copper .0063 [0.16] dia.) 26 0.12-0.15 gold/nickel (shielded, .075 [1.91] gold/copper 1 226537-1 51565-1 max. o.d.) gold/nickel 1-332057-0 69690-3 69656-3 gold/copper 2 226537-4 51565-4 coaxial contacts
41 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant coaxial contacts (continued) ferrule pin socket ferrule miniature, crimp, snap-in, size 12 .231 [ 5.87 ] ref. dia. .865 [21.97] ref. .171 .005 [4.35 0.127 ] dia. .005 [0.127] max. .199 [5.05] dia. .425 [10.80] ref. material outer shell - brass per mil-c-50 center conductor - brass per qq-b-626 inner dielectric - polymethylpentene retention spring - beryllium copper per qq-c-533 ferrule - copper per qq-c-576 finish outer shell, center conductor - see charts on next page retention spring - nickel per qq-n-290 ferrule - tin per mil-t-10727 extraction tool part no. 305183-8 retention spring part no. 201142-1 socket .226 [5.75] ref. dia. over sleeve 1.118 [28.4] ref. pin .040 .002 [1.02 0.05 ] dust cap .199 [5.05] dia. coaxial contacts
amp m series pin and socket connectors 42 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant selection chart for shielded wire tooling part no. loose piece die inserts for shielded wire contact contact no. ferrule hand tool 69710-1 hand awg no. finish pin socket part no. or pneumatic tool * tool 22 nas-702, class a 354940-1 22 mil-c-7078a, type ii gold/nickel 1 201144-3 328666 69227-2 & 91912-3 gold/nickel 1 201145-4 201146-4 22 nas-702, class b gold/copper 2 201146-9 328663 69220-2 45740-2 selection chart for various manufacturers cables tooling part no. loose piece die inserts for cable size dielectric cable braid contact contact no. ferrule hand tool 69710-1 hand type/awg [mm 2 ] o.d. (max.) o.d. range finish pin socket part no. or pneumatic tool * tool brand-rex .076 .112-.122 t209a 0.08 single gold/nickel 1 1- 1- 201146-6 330587 29 awg 1.93 2.84-3.10 brand-rex .106 .160 gold/nickel 1 1- 201145-2 1- 201146-2 t5788a 0.12-0.15 single 328664 69222-2 45639-2 26 awg 2.69 4.06 gold/copper 2 1-201145-0 1-201146-0 r aychem 0030d1314 .129 .122-.137 army ord. 0.03-0.15 single gold/nickel 1 1- 1- 201146-6 330587 11207177 3.28 3.10-3.48 32-26 awg 1 .000030 [0.00076] gold over .000030 [0.00076] nickel. 2 .000100 [0.00254] gold over .000100 [0.00254] copper. * use hand actuated power unit part no. 189721-2 or foot actuated power unit part no. 189722-2 . both units require c head die set adapter part no. 318161-1 and an adapter holder part no. 356304-1 (with ratchet) or part no. 189928-1 (without ratchet). request catalog 124208 for more information on the 626 pneumatic tool system. note: a ferrule and retention spring ( 201142-2 ) are required for each pin and socket. selection chart for coaxial cable tooling part no. loose piece die inserts for cable size contact contact no. ferrule hand tool 69710-1 hand (rg/u) finish pin socket part no. or pneumatic tool * tool 55, 55a, 55b gold/nickel 1 201145-4 201146-4 141, 142, 223 gold/copper 2 201146-9 330478 69315-4 69248-4 gold/nickel 1 201145-4 201146-4 58, 58a, 58b, 58c gold/copper 2 201146-9 328663 69220-2 45740-2 174, 179a, 187, gold/nickel 1 201143-1 201144-1 354940-1 21-598 gold/copper 2 201144-6 328666 69227-2 & 91912-3 180, 180a, 195, gold/nickel 1 201145-2 201146-2 21-597 gold/copper 2 1-201145-0 1-201146-0 328664 69222-2 45639-2 178, 178a, 196 gold/nickel 1 201511-1 201512-1 328667 69373 -2 69186-2 gold/nickel 1 201143-5 201144-5 354940-1 188 gold/copper 2 201143-7 201144-7 328666 69227-2 & 91912-4 122 gold/nickel 1 201145-1 328664 69222-2 45639-2 188 double braid gold/nickel 1 201143-5 201144-5 316 double braid gold/copper 2 201143-7 201144-7 3- 221848-3 58290-1 special .125, .100, .066, .012db gold/nickel 1 201143-1 201144-1 3- 221848-3 58290-1 selection chart for twisted pair max. tooling part no. ins. dia. contact loose piece ferrule die inserts for wire size (two wires finish contact no. part no. hand tool 69710-1 hand awg [mm 2 ] combined) pin socket or pneumatic tool * tool 28-26 0.08-0.15 .080 345940-1 (solid) 2.03 gold/nickel 1 201511-1 201512-1 328667 69373 -2 & 91912-3 24-22 0.2-0.4 .115 gold/nickel 1 201143-5 201144-5 (stranded) 2.92 gold/copper 2 201143-7 201144-7 328666 69672 -2 45638-3 24-22 0.2-0.4 .160 (solid or stranded) 4.06 gold/nickel 1 2 50079-1 2 50080-1 329029 69222-2 45639-2 miniature, crimp, snap-in, size 12 (continued) coaxial contacts (continued) coaxial contacts
43 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant engineering notes engineering notes
amp m series pin and socket connectors 44 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant standard housings standard connectors are furnished as unloaded housings that have multimate contact cavities for accepting type ii, type iii+, and subminiature coaxicon crimp-type contacts, as well as type iii+ solder-type and posted contacts. all multimate contacts are interchangeable in the same housing cavity. standard connector hous - ings are available in sizes ranging from 6 thru 160 positions. they mate with each other, as well as posted connectors of a corresponding size for hand tool and semiauto - matic machine wiring. see posted connector section. standard housings
45 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant standard housings (continued) 6 position 14 position 20 position recommended panel cutout recommended panel cutout recommended panel cutout .054 [1.37] .412 [10.46] .206 [5.23] .380 [9.65] .120 dia. [3.05] .915 [23.24] typ. 1.00 .020 [25.40 0.51 ] .365 [9.27] typ. .093 [2.36] 4 plc. .688 [17.48] .580 [14.73] .016 [0.41] r. typ. .130 [3.30] dia. .054 [1.37] .472 [11.99] .236 [5.99] .937 [23.8] .829 [21.06] .016 [0.41] r. typ. .130 [3.30] dia. .054 [1.37] .472 [11.99] .236 [5.99] 1.250 [31.75] 1.142 [29.01] .016 [0.41] r. typ. .130 [3.30] dia. .220 .005 [5.59 0.13 ] .120 [3.08] dia. 2 holes .365 [9.27] .300 [7.62] .168 [4.27] ref. .133 [3.38] .129 [3.28] dia. .915 [23.24] .130 [3.30] typ. .075 [1.91] typ. plug housing phenolic part no. 201355-1 receptacle housing phenolic part no. 201298-1 diallyl phthalate part no. 201298-3 .093 r [2.36] 1.110 .010 [28.19 0.25 ] plug housing phenolic part no. 201356-1 diallyl phthalate part no. 201356-3 receptacle housing phenolic part no. 200346-2 diallyl phthalate part no. 200346-4 notes: 1. all housings accept type ii, type iii+, and subminiature coaxicon contacts. 2. pins and/or sockets may be used in any housing. 3. dimensions are .005 [0.127], unless otherwise noted. 4. housing cavity identification are mirror image. plug housing phenolic part no. 202758-1 diallyl phthalate part no. 202758-3 receptacle housing phenolic part no. 202757-1 diallyl phthalate part no. 202757-3 .187 .015 [4.75 0.38 ] .131 .002 dia. [3.33 0.05 ] typ. .548 .010 [ 1 3.92 0.25 ] 2 holes r .440 .010 [11.18 0.25 ] .150 [3.81] typ. 1 .250 .020 [ 3 1 .75 0.51 ] .440 .010 [11.18 0.25 ] 1 .560 .020 [3 9.62 0.51 ] .915 [23.24] .300 [7.62] .688 [17 .48] .937 [ 23.80] 1.250 [31.75] standard housings
amp m series pin and socket connectors 46 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 26 position recommended panel cutout 34 position recommended panel cutout .592 [15.04] a .118 [3.00] .790 [20.01] .161 [4.09] .468 [11.89] .130 [3.3] dia. or .218 [5.54] dia. is required when jackscrews are used. 1.450 [36.83] 1.112 [28.24] .100 [2.54] .560 .010 [ 14.22 0.25 ] 1.630 .020 [41.40 0.51 ] .365 [9.27] .915 [23.24] .750 .010 [19.05 0.25 ] 2.000 .020 [50.80 0.51 ] .468 [11.89] .365 [9.27] 2 plc. .296 [7.52] .016 [0.41] r. typ. .016 [0.41] r.typ. .130 [3.30] dia. .130 [3.30] dia. (4 holes) .915 [23.24] .075 [1.91] typ. .150 [3.81] typ. .130 [3.30] typ. .131 [3.33] .129 [3.28] b .131 [3.33] .129 [3.28] b 36 position recommended panel cutout .177 [4.48] .790 [20.07] .411 [10.43] .468 [11.89] 2.025 [51.43] a .128 [3.25] .915 [23.24] .780 [19.81] 2.595 .020 [65.91 0.51 ] 1.983 .010 [50.37 0.25 ] 2.281 [57.94] .468 [11.89] .365 [9.27] 2 plc. .010 [0.25] typ. .016 [0.41] r.typ. .130 [3.30] dia. (4 holes) r plug housing (shown) plug housing (shown) plug housing (shown) a standard housings (continued) standard housings
47 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 41 position 26, 34 and 36 positions (continued) related product data dimensions page 46 recommended panel cutout 50 position recommended panel cutout plug housing phenolic part no. 202135-2 diallyl phthalate part no. 202135-4 receptacle housing phenolic part no. 201302-1 diallyl phthalate part no. 201302-3 plug housing phenolic part no. 201358-1 diallyl phthalate part no. 201358-3 receptacle housing phenolic part no. 200277-2 diallyl phthalate part no. 200277-4 .550 [13.97] 2.322 [58.98] .128 [3.25] .790 [20.01] .161 [4.09] .395 [10.03] .468 [11.89] .130 [3.3] dia. or .218 [5.54] dia. is required when jackscrews are used. 2.281 [57.94] 2.025 [51.44] 2.200 [55.88] .061 [1.55] .915 [23.24] .240 .020 [6.10 0.51 ] .120 [3.05] dia. 2.312 [58.72] .440 .010 [11.18 0.25 ] 2.687 .020 [68.25 0.51 ] .365 [9.27] .915 [23.24] .750 .010 [19.05 0.25 ] .133 [3.38] .129 [3.28] dia. 2.593 .020 [65.91 0.51 ] .275 [6.99] .016 [0.41] r. typ. .016 [0.41] r. typ. .130 [3.30] dia. .130 [3.30] dia. (4 holes) .365 [9.27] notes: 1. all housings accept type ii, type iii+, and subminiature coaxicon contacts. 2. pins and/or sockets may be used in any housing, except for 213800-2, which accepts only pin contacts. 3. dimensions are .005 [0.127], unless otherwise noted. 4. housing cavity identification are mirror image. no. of housing plug dimension receptacle dimension pos. material part number a part number b phenolic 201359-1 1.312 200512-2 1.312 33.32 33.32 26 diallyl 201359-3 1.322 200512-3 1.322 phthalate 33.58 33.58 phenolic 1-201357-1 200838-2 213799-1 (modified) 1.686 213801-1 (modified) 1.686 34 polyester 213800-1 42.82 213802-1 42.82 213800-2 (pins only) diallyl 201357-3 1.696 200838-3 1.696 phthalate 43.08 43.08 36 phenolic 203956-2 2.281 57.94 .133 [3.38] .129 [3.28] dia. standard housings (continued) 2.281 +.015 -.005 [ 57.94 +0.38 -0.13 ] .750 .010 [19.05 0.25 ] standard housings
amp m series pin and socket connectors 48 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant standard housings (continued) plug housing phenolic part no. 205058-2 (mating face contact cavities numbered right to left.) plug housing phenolic part no. 203622-2 (mating face contact cavities numbered left to right.) 50 position recommended panel cutout 2.281 [57.94] mating face .140 [3.56] typ. 2.025 [51.44] typ. .128 [3.25] typ. .195 [4.95] typ. .766 [19.46] typ. 1.155 [29.34] .500 [12.70] typ. .327 [8.31] typ. .915 [23.24] 2.595 .010 [65.91 0.25 ] 2.281 .008 [57.94 0.20 ] .766 .008 [19.46 0.20 ] .011 .001 [0.28 0.03 ] .365 [9.27] typ. 1.983 [50.37] typ. .016 [0.41] r.typ. 50 position recommended panel cutout 2.281 [57.94] .140 [3.56] typ. 2.025 [51.44] typ. .128 [3.25] typ. .195 [4.95] typ. .766 [19.46] typ. 1.155 [29.34] .500 [12.70] typ. .327 [8.31] typ. .915 [23.24] 1.110 .010 [28.19 0.25 ] 2.595 .010 [65.91 0.25 ] .766 .008 [19.46 0.20 ] .365 [9.27] typ. .011 .001 [0.28 0.03 ] typ. 1.983 [50.37] .016 [0.41] r.typ. .156 .005 [3.96 0.13 ] dia. typ. .156 .005 [3.96 0.13 ] dia. typ. 2.281 .008 [57.94 0.20 ] mating face 1.110 .010 [28.19 0.25 ] standard housings
49 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant standard housings (continued) 75 position 104 position recommended panel cutout recommended panel cutout plug housing phenolic part no. 201310-1 diallyl phthalate part no. 201310-3 receptacle housing phenolic part no. 201311-1 diallyl phthalate part no. 201311-3 plug housing phenolic part no. 201345-1 receptacle housing phenolic part no. 201037-1 .327 [8.31] 2.281 [57.94] 1.580 [40.13] .790 [20.07] .438 [11.13] 2.375 [60.32] 2.165 [54.99] .353 [8.97] .875 [22.22] .130 [3.30] dia. or .218 [5.54] dia.? .105 [2.67] 2.025 [51.44] .128 [3.25] .195 [4.95] .766 [19.46] 1.155 [29.34] .140 [3.56] .915 [23.24] .120 [3.05] dia. 2.595 .020 [65.91 0.51 ] .365 [9.27] .766 [19.46] 1.110 .010 [28.19 0.25 ] .915 [23.24] 2.750 .010 [69.85 0.25 ] .365 [9.27] .500 [12.70] .016 [0.41] r. .016 [0.41] r. typ. .156 [3.96] dia. (4 holes) .156 [3.96] dia. (4 holes) ? .218 [5.54] diameter is required when jackscrews are used. .133 [3.38] .129 [3.28] dia. .375 .015 [9.53 0.38 ] r. typ. notes: 1. all housings accept type ii, type iii+, and subminiature coaxicon contacts. 2. pins and/or sockets may be used in any housing. 3. dimensions are .005 [0.127], unless otherwise noted. 4. housing cavity identification are mirror image. 2.281 [57.94] 2.375 [60.32] .133 [3.38] .129 [3.28] dia. 1.527 .010 [38.79 0.25 ] standard housings
amp m series pin and socket connectors 50 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant standard housings (continued) 104 cf position (with center fastener) recommended panel cutout 2.875 [73.02] 2.500 [63.5] 2.188 [55.58] 2.940 [74.68] 2.960 [75.18] .350 .020 [8.89 0.51 ] (deep from back face) 1 / 4 -26unf-2b .500 [12.70] .812 [20.62] .172 [4.37] r. typ. .143 [3.63] dia. (4 holes) plug housing receptacle housing center fastener plug housing part no. receptacle housing part no. description length phenolic diallyl polyester phenolic diallyl polyester phthalate phthalate 2.500 t handle 63.50 201692-4 201692-3 1-201692-6 2.500 slotted hex 63.50 201692-6 201532-4 201532-2 .531 slotted hex 13.49 201692-2 1.172 [29.77] 1.245 [31.62] 1.265 [32.13] .895 [22.73] .935 [23.75] .133 [3.38] .129 [3.28] dia. notes: 1. all housings accept type ii, type iii+, and subminiature coaxicon contacts. 2. pins and/or sockets may be used in any housing. 3. dimensions are .005 [0.127], unless otherwise noted. 4. housing cavity identification are mirror image. 2.500 [63.50] .812 [20.62] typ. .130 [3.30] typ. .175 [4.44] typ. .075 [1.31] typ. .150 [3.81] typ. 1.130 .010 [28.70 0.25 ] 2.50 [63.50] typ. .165 [4.19] typ. 2.83 .010 [71.86 0.25 ] 1.250 [31.75] typ. .812 [20.62] .230 .005 [5.84 0.13 ] .531 [13.49] 2.500 [63.50] .281 [7.14] dia. .150 .005 [3.81 0.13 ] .915 .020 [23.24 0.51 ] standard housings
51 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant standard housings (continued) 160 cf position (with center fastener) recommended panel cutout 2.795 [70.99] 2.095 [53.21] .365 [9.27] typ. .365 [9.27] typ. .165 [4.19] ref. 4.156 [105.56] ref. 1.867 [47.42] .125 [3.18] r. typ. .155 [3.94] dia. (4 holes) 1.174 [29.82] .500 [12.70] 2.374 [60.30] 2.374 .010 [60.30 0.25 ] typ. 2.374 .010 [60.30 0.25 ] typ. .915 [23.24] .915 [23.24] 1.826 .010 [46.38 0.25 ] 1.826 .010 [46.38 0.25 ] 2.750 .010 [69.85 0.25 ] 2.750 .010 [69.85 0.25 ] plug housing phenolic part no. 202799-2 diallyl phthalate part no. 202799-1 receptacle housing phenolic part no. 202800-2 diallyl phthalate part no. 202800-1 notes: 1. all housings accept type ii, type iii+, and subminiature coaxicon contacts. 2. pins and/or sockets may be used in any housing. 3. dimensions are .005 [0.127]. 4. housing cavity identification are mirror image. .010 [0.25] .012 [0.31] typ. standard housings
amp m series pin and socket connectors 52 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant posted connectors posted connectors are furnished preloaded with size 16, posted contacts (as shown on page 32) and are specifically designed to be wired with hand tools and semiauto - matic machines. the cavity centerline spacing is too close to accommo - date the heads and mandrels of fully auto - matic machines. post configurations of the pre - loaded contacts are available for accepting termi-point clip and wrap-type terminations. posted connector hous - ings are made of black phenolic or diallyl phtha- late and are available in sizes ranging from 6 thru 104 positions. they will mate with correspond - ingly sized standard connector (except .200 [5.08] grid) housings loaded with size 16 crimp- type contacts. it is not recommended to mate two posted connectors. since the preloaded posted contacts are rigid in the housing, mating two posted connectors, particularly of the larger sizes, would be difficult. posted connectors can be substituted for stan - dard connectors in the connector/ hardware selection charts, pages 10 to 25. tyco electronics does not recommend the use of shields or strain relief clamps with posted connectors because of the potential of shorting. posted connectors
53 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant posted connectors (continued) 6 position recommended panel cutout .054 [1.37] .688 [17.48] .206 [5.23] .412 [10.46] .130 [3.30] dia. .016 [0.41] r. typ. 14 position recommended panel cutout .054 [1.37] .937 [23.80] .236 [5.99] .472 [11.99] .130 [3.30] dia. .016 [0.41] r. typ. 20 position recommended panel cutout .054 [1.37] 1.250 [31.75] 1.142 [29.01] .236 [5.99] .472 [11.99] .130 [3.30] dia. .016 [0.41] r. typ. .258 [6.55] typ. 1.250 .020 [31.75 0.51 ] .300 [7.62] 2 plc. .915 [23.24] .915 [23.24] a a plug assembly receptacle assembly .258 [6.55] typ. .390 [7.62] 2 plc. 1.560 .020 [39.62 0.51 ] plug assembly .580 [14.73] .440 .010 [11.18 0.25 ] .829 [21.06] .365 [9.27] 1.000 .020 [25.40 0.51 ] .915 [23.24] plug assembly a posted connectors
amp m series pin and socket connectors 54 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant posted connectors (continued) 26 position recommended panel cutout plug assembly receptacle assembly .592 [15.04] 1.312 [33.32] 1.112 [28.24] .100 [2.54] .915 [23.24] .560 .010 [ 1 4.22 0.25 ] 1.630 .020 [41.40 0.51 ] .300 [7.62] typ. .296 [7.52] .016 [0.41] r. typ. .130 [3.30] dia. plug and receptacle assemblies no. of termination post a contact plug assembly receptacle assembly pos. method configuration dimension finish part no. part no. .025 x .025 .659 sel. 6 wrap type 0.64 x 0.64 16.74 gold/nickel 1 205507-1 .659 .025 x .025 16.74 sel. 205317-1 14 wrap type 0.64 x 0.64 .261 gold/nickel 1 6.63 3-205508-1 .025 x .025 .659 sel. 20 wrap type 0.64 x 0.64 16.74 gold/nickel 1 205509-1 26 termi-point .031 x .062 .810 sel. clip 0.79 x 1.57 20.57 gold/nickel 1 1-205512-3 1-205511-3 1 gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. posts are plated tin-lead over copper. notes: 1. posted connectors listed above have black phenolic housings. 2. replacement contacts are shown on page 32. 3. these posted connectors mate with standard connector housings shown on pages 45-47. .560 .010 [ 1 4.22 0.25 ] .915 [23.24] .300 [7.62] typ. 1.630 .020 [41.40 0.51 ] a a posted connectors
55 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant posted connectors (continued) 34 position recommended panel cutout plug assembly receptacle assembly ? .218 [5.54] diameter is required when jackscrews are used. .161 [4.09] typ. .790 [20.07] 2.000 .020 [50.80 0.51 ] .468 [11.89] typ. .130 +.005 -.000 3.30 +0.13 -.000 typ. .016 [0.41] r typ. .915 [23.24] ] [ .218 +.005 -.000 5.54 +0.13 -.000 ] [ .130 +.005 -.000 3.30 +0.13 -.000 4 holes ] [ dia. 1.686 [42.84] .118 [3.00] typ. .395 [10.03] .468 [11.89] .075 [1.91] typ. .150 [3.81] typ. 1.687 [42.85] .915 [23.24] a a .365 [9.27] 2 plc. .750 .010 [19.05 0.25 ] .750 .010 [19.05 0.25 ] .365 [9.27] .468 [ 11.89] 2.000 .020 [50.80 0.51 ] .275 [6.99] typ. or ? posted connectors
amp m series pin and socket connectors 56 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 50 position recommended panel cutout .161 [4.09] .790 [20.01] .395 [10.03] 2.593 .020 [65.86 0.51 ] .750 .010 [19.05 0.25 ] .915 [23.24] .128 [3.25] 2.025 [51.44] .468 [11.89] .130 [3.30] dia. or .218 [5.54] dia.? 2.281 [57.94] .016 [0.41] r typ. .130 [3.30] dia. (4 holes) plug assembly ? .218 [5.54] diameter is required when jackscrews are used. plug and receptacle assemblies no. of termination post a contact plug assembly receptacle assembly pos. method configuration dimension finish part no. part no. .659 sel. gold/nickel 1 205361-1 3- 205505-1 .025 x .025 16.74 34 wrap type 0.64 x 0.64 .261 6.63 sel. gold/nickel 1 3-205505-1 .659 .025 x .025 16.74 sel. gold/nickel 1 205156-1 3- 205514-1 50 wrap type 0.64 x 0.64 .261 6.63 sel. gold/nickel 1 3-205514-1 1 gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. posts are plated tin-lead over copper. notes: 1. posted connectors listed above have black phenolic housings. 2. replacement contacts are shown on page 32. 3. these posted connectors mate with standard connector housings shown on pages 46-47. .250 [6.35] 4 plc. 2.595 .020 [65.91 0.51 ] .750 .010 [19.05 0.25 ] .915 [23.24] receptacle assembly a a posted connectors (continued) posted connectors
57 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 75 position recommended panel cutout .500 [12.70] 2.025 [51.44] .140 [3.56] 2.281 [57.94] .327 [8.31] .016 [0.41] r. typ. .156 [3.96] dia. (4 holes) 104 position recommended panel cutout receptacle assembly ? .218 [5.54] diameter is required when jackscrews are used. receptacle assemblies no. of termination post a contact receptacle assembly pos. method configuration dimension finish part no. .025 x .025 .659 75 wrap-type 0.64 x 0.64 16.74 sel. gold/nickel 1 205515-1 .025 x .025 .659 104 wrap-type 0.64 x 0.64 16.74 sel. gold/nickel 1 205359-1 1 gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. posts are plated tin-lead over copper. notes: 1. posted connectors listed above have black phenolic housings. 2. replacement contacts are shown on page 32. 3. these posted connectors mate with standard connector housings shown on page 49. .875 [22.22] .790 [20.01] .438 [11.13] .300 [7.62] 2 plc. 2.750 .010 [69.85 0.25 ] 2.750 .010 [69.85 0.25 ] .915 [23.24] .105 [2.67] 2.165 [54.99] .353 [8.97] .130 [3.30] dia. or .218 [5.54] dia.? .016 [0.41] r. typ. .156 [3.96] dia. (4 holes) 2.375 [60.32] 1.580 [40.13] receptacle assembly .766 [19.46] .766 [19.46] .218 .015 [5.54 0.38 ] typ. .915 [23.24] 1.155 [29.34] .195 [4.95] .365 [9.27] a a 1.110 .010 [28.19 0.25 ] 1.110 .010 [28.19 0.25 ] .128 [3.25] posted connectors (continued) posted connectors
amp m series pin and socket connectors 58 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant posted connectors with center fastener 2.875 [73.02] .500 [12.70] typ. 2.500 [63.50] 2.188 [55.58] .172 [4.37] r. typ. .276 .010 [7.01 0.25 ] .230 [5.84] .150 [3.81] . 143 [3.63] dia. (4 holes) 2.950 .010 [74.93 0.25 ] 1.250 [31.75] .365 [9.27] 2.500 .015 [63.50 0.03 ] typ. .915 [23.24] 2.755 .015 [69.97 0.38 ] 1.826 .010 [46.38 0.25 ] .365 [9.27] typ. 2.375 .010 [60.32 0.25 ] typ. 104 cf position (with center fastener) 104 cf position (with center insert) 160 cf position (with jackscrew socket) recommended panel cutout 1.172 [29.77] 2.875 [73.02] .500 [12.70] 2.500 [63.50] 2.188 [55.58] .812 [20.62] .172 [4.37] r. typ. .915 .020 [23.24 0.51 ] receptacle assembly (with posted socket contacts) plug assembly (with posted pin contacts) receptacle assembly (with posted pin contacts) .143 [3.63] dia. (4 holes) 2.950 .010 [74.93 0.25 ] 1.250 .010 [31.75 0.25 ] .365 [9.27] a a a .150 [3.81] typ. 1.174 [29.82] 1.172 [29.77] .812 [20.62] posted connectors
59 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant posted connectors with center fastener (continued) receptacle assembly no. of housing receptacle mating plug pos. termination post material a contact assembly assembly method configuration (color) dimension finish part no. part no. .659 phenolic 16.74 sel. gold/nickel 1 205720-2 .025 x .025 (black) .261 104 cf wrap-type 0.64 x 0.64 6.63 sel. gold/nickel 1 205720-1 page 50 diallyl phthalate .261 (blue) 6.63 sel. gold/nickel 2 213763-1 160 cf wrap-type .025 x .025 diallyl phthalate .261 0.64 x 0.64 (blue) 6.63 sel. gold/nickel 2 213521-1 202799 (page 51) 1 gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. posts are plated tin-lead over copper. 2 gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .250 [6.53] from mating end. posts are plated tin-lead over copper. extraction tool part no. 305183. note: replacement contacts (type iii+ posted) are shown on page 32. posted connectors
amp m series pin and socket connectors 60 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant 50 position recommended panel cutout recommended panel cutout 2.025 [51.44] 2.281 [57.94] .766 [19.45] 1.155 [29.33] .156 +.005 -.000 3.96 +0.13 -.000 dia. 4 holes .128 [3.25] typ. material and finish housing - phenolic per mil-m-14, type cfg; color, black contacts - brass per mil-c-50; selective .000030 [0.00076] gold over .000050 [0.00127] nickel plated (gold plating per mil-g-45204, nickel plat - ing per qq-n-290) plug assemblies no. of termination post post contact plug assembly mates with receptacle assembly pos. method configuration length? finish part number part number 36 termi-point .031 x .062 .810 sel. gold/nickel 1 205629-1 ? n ? 50 clip 0.79 x 1.57 20.57 205630-1 ?? ?? 1 gold flash over .000050 [0.00127] nickel on entire contact with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. posts are plated tin-lead over copper. ?post length will accommodate up to 3 terminations. extraction tool-part no. 305183. refer to page 32 for contact specifications (type iii+, size 16). m? mating receptacle block using crimp, snap-in contacts for 36-position plug assembly, order part no. 203956-2. ?? mating receptacle block using crimp, snap-in contacts for 50-position plug assembly, order part no. 203622-2. refer to the appropriate column of application chart for hardware selection page 10 through page 25. note: 36 position connector uses standard 50 position hardware. 50 position connector uses standard 75 position hardware. .300 [7.62] 2.595 .020 [65.91 0.51 ] .915 [23.24] .140 [3.56] typ. ] [ .016 [0.41] r .195 [4.95] typ. .365 [9.27] plug assembly (with posted pin contacts) 1.110 .010 [28.19 0.25 ] .500 [12.70] typ. 36 position .173 [4.39] 2.025 [51.44] 2.281 [57.94] .407 [10.34] .815 [20.70] .016 [0.41] r 4 plc. .780 [19.81] plug assembly (with posted pin contacts) r .915 [23.24] .365 [9.27] .468 [11.89] .130 +.005 -.000 3.30 +0.13 -.000 4 plc. ] [ dia. .300 [7.62] 2.595 .020 [65.91 0.51 ] ? .218 [5.54] diameter is required when jack - screws are used. .130 +.005 -.000 3.30 +0.13 -.000 or .218 +.005 -.000 5.54 +0.13 -.000 ] ] [ [ ? posted connectors, .200 [5.08] grid .327 [8.31] typ. posted connectors
61 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant special application connectors are available in the following configurations: v.35 shallow block high current mixed high voltage rfi/emi shielded grounding blocks v.35 connector the 34 position v.35 connector is fully assembled and ready for placement on a printed circuit board. they are also available in kit form for cable assembly. these amp v.35 connectors meet the requirements of 408-2593 for ccitt v.35 interfacing. high current connectors are designed for applications requiring up to 25 amperes of current. they are available in 12-position male and female housings which have rectan - gular contact cavities for accepting type xii contacts. mixed connectors are designed for applications that require intermixing signal, power and/or coaxial circuits in the same connector housing. housings are avail - able in 15-, 16-, 29 cf (center fastener) and 42-position sizes and, depending upon the specific configuration, will accept multimate contacts, type i and miniature, standard and twin standard coaxicon contacts. the rectangular contact cavities accept type xii contacts. high voltage connectors are designed for high voltage applications using multimate contacts. the cavity centerline spacings and the silo con - struction of the contact cavities increase the current creepage path for higher volt - age ratings. housing sizes include 20 and 28 positions. rfi/emi shielding kits provide shielding capabilities against radio frequency and electromagnetic interferences. special 104-position housings accept multimate contacts and are especially designed for use with shielding hard - ware. these shielding kits cannot be used with the standard 104-position connector housings. grounding blocks are ideally suited for aircraft appli - cations, where shielded cable is to be grounded to an air - frame. the ground wires of shielded cables are pigtailed off with ferrules and are crimped to size 16 socket con - tacts. the contacts are loaded into a standard 14- or 34-posi - tion connector housing. this connector then can be mated to the grounding block which is fastened to the aircraft frame. grounding blocks have size 16 screw-machined pin contacts which are staked, riv - eted and soldered into the l-shaped metal bracket. the bracket has fixed jackscrew receptacles that will accept the special turnable jack- screws fastened to the mating socket connector half. special application connectors special application connectors
amp m series pin and socket connectors 62 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 special application connectors series connectors. cable connector assem - blies are offered in kit form. each kit contains: a 34-position housing; one- piece or two-piece shield; two, one-piece turnable jackscrews; strain relief clamp; and necessary mounting screws. shields are offered in an economi - cal one-piece stamped and formed version or a more durable two-piece die cast version. a choice of die cast zinc, nickel plated or stainless steel turnable jackscrews are available. cable connectors accept size 16, type iii+ pin and socket contacts. (contacts sold separately, see page 31.) amp m series v.35 special application connectors meet the requirements of iso 2593 for ccitt v.35 interface. technical documents product specifications 108-10001 m series 042 type the 34-position v.35 includes both printed cir - cuit board mount and cable mount configura - tions. the pcb connectors are fully assembled and ready for placement on printed circuit boards. available in vertical or right-angle mount versions, they offer dependable, convenient assembly in high-speed data transmission applica - tions. connectors are preloaded with economi - cal, dependable size 16 precision stamped and formed contacts. contact posts feature a chamfered lead-in that eases assem - bly to the pc boards. a mounting bracket for securing the connector to the pc board is standard equipment. right-angle pcb connectors feature true position, location wafers that provide for the exact location of each post. both the right-angle and vertical mount pcb connectors are fully mate - able with comparable m product facts ? meets requirements of 408-2593 for ccitt v.35 interface ? pcb connectors fully assembled, right-angle and vertical mount ? mounting bracket secures pcb connector to board ? pcb connectors pre - loaded with size 16 contacts ? right-angle connector features true position location wafer ? intermateable with comparable m series connectors ? cable connector kits available with 1-piece stamped and formed shield or new, more durable die cast 2-piece shield ? cable connectors accept size 16, type iii+ strip form or loose piece contacts ? housings made of ul 94v-0 rated flame retardant material ? recognized under the component program of the underwriters laboratories inc. for 250 volts, file no. e28476 ? certified by canadian standards association, file no. lr7189 special application connectors
63 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 special application connectors (continued) material specifications contacts the material composition and construction of amp type iii+ contacts encompasses vary - ing price ranges and performance characteristics. specific materials and avail - able plating thicknesses of each contact are provided. housings m series v.35 connector housings are made of general purpose phenolic (black) or polyester (black). phenolic housings are molded of material per mil-m-14, type cfg. the per - formance characteristics of this material makes the con - nector an excellent choice in applications where excep - tional resistance to acids, alkalies, or solvents is not a prime factor. hardware a variety of materials such as plated steel, stainless steel, zinc (nickel plated) and alu - minum are used in the manufacture of m series v.35 connector hardware. this provides for the proper oper - ation and durability of each hardware component, while offering a choice of econo - mies to satisfy partic- ular application requirements. performance data temperature rating - phenolic housings, -55c to +150c polyester housings - C55c to +130c flammability rating - phenolic material, ul 94v-0 dielectric withstanding voltage (at sea level) type iii+ contacts, 900 vac, rms durability (mating/unmating) - contacts, gold plated - 500 cycles; contacts, bright tin-lead plated - 50 cycles note: for detailed information on the above performance data and further information on other perfor - mance data such as insulation resistance, thermal shock, moisture resistance, vibration and physical shock, request amp product specification no. 108-10001. current carrying capabilities the total current capacity of each contact in any given m series connector is depen - dent upon the heat rise resulting from the combina - tion of electrical loads of all contacts in the connector arrangement and the maxi - mum ambient temperature in which the connector will be operating. caution must be taken to insure that this com - bination of conditions does not cause the internal tem - perature of the connector to exceed the maximum operat - ing temperature of the housing material. several vari - ables which must be considered when determining this maximum current capa - bility for your application are: a) wire size - larger wire will carry more current since it has less internal resistance to current flow and generates less heat. the wire also conducts heat away from the connector. b) connector size - in general, with more circuits in a connector, less current per contact can be carried. c) current load distribution - spreading those lines with greater current loads throughout the connector, particularly around the outer perimeter, will enhance heat dissipation. d) ambient temperature - with higher ambient temperature, less current can be carried. special application connectors
amp m series pin and socket connectors 64 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 printed circuit board connectors pcb no. of mounting dimensions housing part pos. bracket a b boardlocks material select load pattern number brass, .555 34 tin-nickel plated 14.10 * no polyester fully loaded 1-213806-0 34 none * no polyester fully loaded 1-213806-3 brass, .555 a, b, c, d, e, f, h, j, l, p, 19 tin-nickel plated 14.10 * no polyester r, s, t, u, v, w, x, y, aa hardware supplied unassembled 1-213806-1 none a, b, c, d, e, f, h, k, p, 18 * polyester r, s, t, u, v, w, x, y, aa no hardware supplied 1-213806-2 zinc, .572 .347 34 nickel plated 14.53 8.81 yes polyester fully loaded 213977-9 zinc, .572 .347 23 nickel plated 14.53 8.81 yes polyester a, b, c, d, e, f, h, j, k, l, n, p, r, s, t, u, v, w, x, y, aa, bb, nn 213977-7 zinc, .572 .347 23 nickel plated 14.53 8.81 yes polyester a, b, c, d, e, f, h, j, l, n, p, r, s, t, u, v, w, x, y, aa, hh, kk, nn 213977-8 zinc, .572 .347 17 nickel plated 14.53 8.81 yes polyester a, b, c, d, e, f, h, p, r, s, t, u, v, w, x, y, aa 1-213807-0 * the mounting bracket has an elongated slot for a 4-40 screw that will accommodate a .330 [8.38] or .347 [8.81] footprint. note: other select loaded configurations can be made available; consult tyco electronics corporation. right-angle receptacle assembly material and finish housing flame retardant phenolic or polyester, black contacts brass, plated: a) .000030 [0.00076] gold min. in mating area, .000050 [0.00127] nickel min. under - plating overall contact spring stainless steel contact post brass, tin plated mounting bracket brass, tin-nickel plated or zinc, nickel plated pcb no. of mounting dimensions housing part pos. bracket a b boardlocks material select load pattern number .555 34 14.10 * no phenolic fully loaded 2-212810-0 brass, .555 14 tin-nickel 14.10 * no phenolic b, c, d, e, f, h, p, r, s, t, v, x, y, aa 2-212810-4 plated .555 a, b, c, d, e, f, h, j, p, r, s, t, u, v, w, x, y, 27 14.10 * no phenolic aa, bb, cc, dd, ff, hh, jj, kk, ll, nn 2-212810-7 .572 .347 34 14.53 8.81 yes phenolic fully loaded 1-213574-1 .572 .347 17 14.53 8.81 yes phenolic a, b, c, d, e, f, h, p, r, s, t, u, v, w, x, y, aa 1-213574-2 zinc, .572 .347 a, b, c, d, e, f, h, j, k, l, n, p, r, s, t, u, v, w, x, y, 23 nickel 14.53 8.81 yes phenolic aa, bb, nn 1-213574-3 plated .572 .347 22 14.53 8.81 yes phenolic a, b, c, d, e, f, h, k, l, n, p, r, s, t, u, v, w, x, y, aa, bb, nn 1-213574-4 .555 .330 22 14.10 8.38 yes phenolic a, b, c, d, e, f, h, j, l, n, p, r, s, t, u, v, w, x, y, aa, hh, nn 1-213574-5 2.000 .020 [50.80 0.51 ] .750 [19.05] .375 [9.52] ref. 1.565 [39.75] .275 [6.98] 2 plc. .365 [9.27] 2 plc. .468 [11.89] 2 plc. 1.687 [42.85] (for recommended pc board hole pattern see page 65) boardlocks copper alloy, tin plated location wafer phenolic nuts and lockwashers steel, zinc plated jackscrews stainless steel special application connectors
65 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 printed circuit board connectors (continued) no. of mounting dimensions housing part pos. bracket a b boardlocks material select load pattern number zinc, nickel .572 .347 34 plated 14.53 8.81 yes polyester fully loaded 213808-3 18 no hardware supplied polyester a, b, c, d, e, f, h, k, p, r, s, t, u, v, w, x, y, aa 213808-4 note: other select loaded configurations can be made available; consult tyco electronics corporation. right-angle plug assembly material and finish housing - flame retardant phenolic or polyester, black contacts brass, plated: a) .000030 [0.00076] gold min. in mating area, .000050 [0.00127] nickel min. under - plating overall contact spring - stainless steel contact post brass, tin plated mounting bracket - brass, tin-nickel plated or zinc, nickel plated boardlocks - copper alloy, tin plated location wafer vphenolic nuts and lockwashers - steel, zinc plated jackscrews - stainless steel .225 [5.72] .075 [1.91] .075 [1.91] .225 [5.72] b a nn jj dd z v r l f b mm hh cc y u p k e a ll ff bb x t n j d kk ee aa w s m h c .600 [15.24] .450 [11.43] .300 [7.62] .150 [3.81] .000 [0.00] .150 [3.81] .300 [7.62] .450 [11.43] .600 [15.24] .525 [13.34] .375 [9.53] .225 [5.72] .075 [1.91] .075 [1.91] .225 [5.72] .525 [13.34] .843 [21.41] .000 0.00 .125 .005 [3.18 0.13 ] 2 plc. dia. .054 .002 [1.37 0.05 ] 34 plc. dia. .843 [21.41] .375 [9.53] recommended pc board hole pattern (all dimensions typical) no. of mounting dimensions housing part pos. bracket a b boardlocks material select load pattern number brass, tin .555 34 nickel plated 14.10 * no phenolic fully loaded 213289-2 zinc, nickel .572 .347 34 plated 14.53 8.81 yes phenolic fully loaded 213513-4 *the mounting bracket has an elongated slot for a 4-40 screw that will accommodate a .330 [8.38] or .347 [8.81] footprint. note: other select loaded configurations can be made available; consult tyco electronics corporation. 2.000 .020 [50.80 0.51 ] .750 [19.05] .375 [9.52] typ. 1.565 .020 [39.75 0.51 ] .275 [6.98] 2 plc. .468 [11.89] 2 plc. 1.687 [42.85] .365 [9.27] 2 plc. note: pc board layouts and connector dimen - sions illustrated above serve as a guide only; they are not to be used for actual design or construc - tion of customer equipment. consult amp customer drawings for latest detailed pc board layout and connector dimension requirements. special application connectors
amp m series pin and socket connectors 66 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 printed circuit board connectors (continued) vertical receptacle assembly material and finish housing - flame retardant phenolic or polyester, black contacts - brass, plated: a) .000030 [0.00076] gold min. in mating area, .000050 [0.00127] nickel min. under - plating overall contact spring - stainless steel contact post - brass, tin-lead plated nuts and lockwashers - steel, zinc plated spacers - stainless steel jackscrews - stainless steel note: pc board layouts and connector dimen - sions illustrated above serve as a guide only; they are not to be used for actual design or construction of customer equipment. consult amp customer drawings for latest detailed pc board layout and connector dimension require - ments. no. of mounting housing part pos. hardware material select load pattern number none phenolic fully loaded 213473-3 34 phenolic 213524-8 spacers polyester fully loaded 213809-7 nuts & 13 lockwashers phenolic b, c, d, e, f, p, r, s, t, v, x, y, aa 213524-9 note: other select loaded configurations can be made available; consult tyco electronics corporation. .260 [6.60] .080 [2.03] .100 [2.54] .280 [7.11] b f l r v z dd jj nn a e k p u y cc hh mm d j n t x bb ff ll c h m s w aa ee kk .600 [15.24] .450 [11.43] .300 [7.62] .150 [3.81] .000 [0.00] .150 [3.81] .300 [7.62] .450 [11.43] .600 [15.24] .525 [13.34] .375 [9.53] .225 [5.72] .075 [1.91] .075 [1.91] .225 [5.72] .525 [13.34] .843 [21.41] .125 .005 [3.18 0.13 ] 2 plc. dia. .054 .002 [1.37 0.05 ] 34 plc. dia. .843 [21.41] .375 [9.53] recommended pc board hole pattern (all dimensions typical) 2.000 .020 [50.80 0.51 ] .750 [19.05] .915 [23.24] .468 [11.89] 2 plc. 1.686 [42.82] .365 [9.27] 2 plc. special application connectors
67 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 printed circuit board connectors (continued) vertical plug assembly material and finish housing - flame retardant phenolic, black contacts - brass, plated: a) .000030 [0.00076] gold min. in mating area, .000050 [0.00127] nickel min. under - plating overall contact spring - stainless steel contact post - brass, tin-lead plated nuts and lockwashers - steel, zinc plated spacers - stainless steel jackscrews - stainless steel note: pc board layouts and connector dimen - sions illustrated above serve as a guide only; they are not to be used for actual design or construction of customer equipment. consult tyco electronics customer drawings for latest detailed pc board layout and connector dimension requirements. no. of mounting part pos. hardware select load pattern number 19 spacers* a, b, c, d, e, f, k, l, n, p, r, s, t, u, v, w, x, y, aa 213550-4 34 spacers* fully loaded 213550-5 *jackscrews and spacers are provided unassembled. note: other select loaded configurations can be made available, consult tyco electronics corporation. .260 [6.60] .080 [2.03] .100 [2.54] .280 [7.11] nn jj dd z v r l f b mm hh cc y u p k e a ll ff bb x t n j d kk ee aa w s m h c .600 [15.24] .450 [11.43] .300 [7.62] .150 [3.81] .000 [0.00] .150 [3.81] .300 [7.62] .450 [11.43] .600 [15.24] .525 [13.34] .375 [9.53] .225 [5.72] .075 [1.91] .075 [1.91] .225 [5.72] .525 [13.34] .843 [21.41] .125 .005 [3.18 0.13 ] 2 plc. dia. .054 .002 [1.37 0.05 ] 34 plc. dia. .843 [21.41] .375 [9.53] recommended pc board hole pattern (all dimensions typical) 2.000 .020 [50.80 0.51 ] .750 [19.05] .915 [23.24] .468 [11.89] 2 plc. 1.686 [42.82] .365 [9.27] 2 plc. special application connectors
amp m series pin and socket connectors 68 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 cable connectors cable connector kits, 34 position, phenolic material and finish housing - flame retardant phenolic, black shield - anodized aluminum screws - steel, zinc plated jackscrews - stainless steel cable clamp - steel, nickel plated kits include: ? housing ? one-piece shield ? one-piece turnable jackscrews ? strain relief clamp ? mounting screws plug receptacle shield cable dia. housing dimension kit part numbers size range material a receptacle plug short .435-.545 phenolic 1.53 213300-1 11.05-13.83 38.86 short .300-.450 phenolic 1.53 213300-2 7.62-11.43 38.86 long .435-.545 phenolic 1.97 213300-3 11.05-13.83 50.04 long .300-.450 phenolic 1.97 213300-4 7.62-11.43 50.04 short .435-.545 phenolic 1.53 213522-1 11.05-13.83 38.86 short .300-.450 phenolic 1.53 213522-2 7.62-11.43 38.86 short .200-.300 phenolic 1.53 213300-7 5.08-7.62 38.86 2.050 .030 [52.07 0.76 ] a .040 0 [1.02] .828 .030 [21.03 0.76 ] 1.620 .040 [41.15 1.02 ] notes: 1. plug and receptacle connector kits come partially assembled. 2. plug connector kits are available with long and short shields, (long shield provides pin protection) and two differ - ent size cable clamps. 3. housings are keyed to fix the proper location of the male and female jackscrew as defined by 408-2593. 4. short shield kits, part no. 213753-1 available with all accessories listed above except hous- ing block and jackscrews. part number for blocks are found on page 47. 5. pin and socket contacts sold separately. size 16, type iii+ contacts are listed on page 31. special application connectors
69 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 cable connectors (continued) packaging cable dia. housing jackscrew kit part numbers range material type receptacle plug bulk .435-.545 polyester stainless steel 213931-1 11.05-13.83 individual .300-.450 polyester stainless steel 213931-2 7.62-11.43 individual .435-.545 polyester zinc 213931-3 11.05-13.83 individual .435-.545 * zinc 213931-4 11.05-13.83 individual .300-.450 polyester zinc 213931-5 7.64-.11.43 bulk .435-.545 polyester stainless steel 213932-1 ** 11.05-13.83 individual .300-.450 polyester stainless steel 213932-2 ** 7.62-11.43 individual .435-.545 polyester zinc 213932-3 ** 11.05-13.83 individual .300-.450 polyester zinc 213932-4 ** 7.62-11.43 individual .300-.450 polyester zinc 213932-5** 7.62-11.43 * *housing not included in kit no. 213931-4 **long shield, assembled length C 2.060 .040 [52.32 1.20 ] cable connector kits, 34 position, polyester (continued) material and finish housing flame retardant polyester, black shield anodized aluminum screws steel, zinc plated jackscrews stainless steel or zinc, nickel plated cable clamp steel, nickel plated kits include: ? housing ? one-piece shield ? one-piece turnable jackscrews ? strain relief clamp ? mounting screws plug receptacle 2.050 .030 [52.07 0.76 ] .828 .030 [21.03 0.76 ] 1.620 .040 [41.15 1.02 ] notes: 1. plug and receptacle connector kits come partially assembled. 2. two different size cable clamps. 3. housings are keyed to fix the proper location of the male and female jackscrew as defined by 408-2593. 4. pin and socket contacts sold separately. size 16, type iii+ contacts are listed on page 31. special application connectors
amp m series pin and socket connectors 70 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 cable connectors (continued) cable connector kits, 34 position, phenolic (continued) material and finish housing - flame retardant phenolic, black shield - zinc, nickel plated screws - steel, zinc plated jackscrews - stainless steel or zinc, nickel plated cable clamp - steel, nickel plated kits include: ? housing ? two-piece shield ? one-piece turnable jackscrews ? two cable clamp inserts ? mounting screws notes: 1. plug and receptacle con- nector kits come partially assembled. 2. plug connector kits are available with or without pin hoods. 3. housings are keyed to fix the proper location of the male and female jack - screw as defined by 408-2593. 4. choice of stainless steel or zinc die cast one-piece jacksrews. 5. pin and socket contacts sold separately. size 16, type iii+ contacts are listed on page 31. pin cable dia. jackscrew kit part numbers hood range type receptacle plug no .400-.600 10.16-15.24 zinc 213684-1 no .250-.400 6.35-10.16 zinc 213684-2 yes .400-.600 10.16-15.24 zinc 213684-3 yes .250-.400 6.35-10.16 zinc 213684-4 no .400-.600 10.16-15.24 stainless steel 213684-7 no .400-.600 10.16-15.24 zinc 213685-1 no .250-.400 6.35-10.16 zinc 213685-2 no .400-.600 10.16-15.24 stainless steel 213685-3 no .150-.300 3.81-7.62 zinc 213685-5 yes .150-.300 3.81-7.62 zinc 213684-9 no .150-.300 3.81-7.62 zinc 1-213684-0 long screw (2) pin hood short screw (4) connector housing female jackscrew cable clamp male jackscrew two-piece shield special application connectors
71 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant m series v.35 cable connectors (continued) cable connector kits, 34 position, polyester (continued) material and finish housing flame retardant polyester, black shield zinc, nickel plated screws steel, zinc plated jackscrews zinc, nickel plated cable clamp steel, nickel plated kits include: ? housing ? two-piece shield ? one-piece turnable jackscrews ? two cable clamp inserts ? mounting screws notes: 1. plug and receptacle con - nector kits come partially assembled. 2. plug connector kits are available with or without pin hoods. 3. housings are keyed to fix the proper location of the male and female jack - screw as defined by 408-2593. 4. pin and socket contacts sold separately. size 16, type iii+ contacts are listed on page 31. pin cable dia. kit part numbers hood range receptacle plug no .150-.300 3.81-7.62 213803-1 no .250-.400 6.35-10.16 213803-2 yes .150-.300 3.81-7.62 213804-1 yes .250-.400 6.35-10.16 213804-2 no .150-.300 3.81-7.62 213805-1 no .250-.400 6.35-10.16 213805-2 no .400-.600 10.16-15.24 213803-3 yes .400-.600 10.16-15.24 213804-3 no .400-.600 10.16-15.24 213805-3 long screw (2) pin hood short screw (4) connector housing female jackscrew cable clamp male jackscrew two-piece shield special application connectors
amp m series pin and socket connectors 72 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant special application connectors high current 12 position ul voltage rating: 1800 v material and finish housing - phenolic, 94v-o rated, black contacts must be ordered separately. 2.025 [51.44] .500 [12.70] .016 [0.41] r typ. 2.281 [57.94] .766 [19.46] .140 [3.56] .327 [8.31] 1.155 [29.34] .195 [4.95] .156 [3.96] dia. 4 holes recommended panel cutout .365 [9.27] typ. 1.983 .010 [50.37 0.25 ] 2.595 .020 [65.91 0.51 ] .120 [3.05] dia. 1.110 .010 [28.19 0.25 ] .386 [9.80] typ. .450 [11.43] typ. plug housing receptacle housing phenolic housing part no. contacts accepted plug receptacle quantity contact type page ref. 205042-1 205043-1 12 type xii 38, 39 note: 12 position connector uses standard 75 position hardware. refer to appropriate column of application charts for hardware selection pages 10 through 25. 1.110 .010 [28.19 0.25 ] 2.595 .020 [65.91 0.51 ] 1.983 .010 [50.37 0.25 ] .120 [3.05] dia. .365 [9.27] 1.500 [38.10] 2.281 [57.94] .128 [3.25] 1.090 +.020 -.000 27.69 +0.51 -.000 [ ] special application connectors
73 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant special application connectors (continued) phenolic housing part no. contacts accepted plug receptacle quantity contact type page ref. type ii 30 type iii+ 31-35 *14* subminiature coaxicon 40, 41 202479-2 202478-2 12 type xii 38, 39 standard 2 coaxicon type i 36 1 miniature coaxicon 42, 43 *quantity may be all of the same type, or a combination of those types listed. see hardware section for appropriate hardware for this connector. see pages 78-89. mixed 29 cf position (with center fastener) material and finish housing - phenolic, 94v-o rated, black contacts must be ordered separately. .500 [12.70] .766 [19.46] .015 [0.38] r typ. 2.282 [57.96] .190 [4.83] 1.147 [29.13] .200 [5.08] .128 [3.25] 2.025 [51.44] .323 [8.20] .156 [3.96] dia. 4 holes recommended panel cutout .365 [9.27] 1.440 [36.58] 2.595 [65.91] 2.282 [57.96] 1.110 .010 [28.19 0.25 ] plug housing receptacle housing 1.110 .010 [28. 1 9 0.25 ] 2.595 .020 [65.91 0.51 ] .213 .015 [5.41 0.38 ] .148 [3.76] .152 [3.86] .365 [9.27] 1.025 [26.04] .095 [2.41] r 1.983 .010 [50.37 0.25 ] .148 [3.76] .152 [3.86] 1.983 [50.37] dia. dia. special application connectors
amp m series pin and socket connectors 74 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant special application connectors (continued) phenolic diallyl phthalate housing part no. housing part no. contacts accepted plug receptacle plug receptacle quantity contact type page ref. type ii 30 type iii+ 31-35 36* subminiature 202515-1 202516-1 202515-3 202516-3 coaxicon 40, 41 type i 36 6* miniature coaxicon 42, 43 *quantity may be all of the same type, or a combination of those types listed. note: 42 position connector uses standard 50 position hardware. refer to appropriate column of application charts for hardware selection pages 10 through 25. .790 [20.01] .065 [1.65] r or .109 [2.77] r? 2.281 [57.94] .395 [10.03] .161 [4.09] .130 [3.30] dia. 4 holes .128 [3.25] ?.218 [5.54] diameter is required when jackscrews are used. 2.025 [51.44] .468 [11.89] recommended panel cutout plug housing receptacle housing .750 .010 [ 1 9.05 0.25 ] 2.593 .020 [65.86 0.51 ] .915 [23.24] .365 [9.27] 2 plc. .120 [3.05] dia. 4 plc. 2.282 [57.96] .016 [0.41] r typ. .130 [3.30] dia. or .218 [5.54] dia.? .218 [5.54] dia. 4 plc. .120 [3.05] dia. 2 plc. mixed 42 position material and finish housing - phenolic, black or diallyl phthalate, blue, 94v-o rated contacts must be ordered separately. special application connectors
75 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant special application connectors (continued) high voltage 20 position ul voltage rating: 1 800 v material and finish housing - diallyl phthalate, 94v-o rated, blue contacts must be ordered separately. .782 [19.86] .157 [3.99] .234 [5.94] .078 [1.98] r typ. .468 [11.89] 1.686 [42.82] recommended panel cutout plug housing receptacle housing .750 [ 1 9.05] 2.000 [50.80] .375 [9.53] typ. 1.411 [35.84] .090 [2.29] r 4 plc. .093 [2.36] r typ. .155 [3.94] dia. 4 holes plug housing wiring side receptacle housing wiring side diallyl phthalate housing part no. contacts accepted plug receptacle quantity contact type page ref. type ii 30 type iii+ 31-35 203908-2 203909-2 20* subminiature coaxicon 40, 41 *quantity may be all of the same type, or a combination of those types listed. note: 20 position connector uses standard 34 position hardware. refer to appropriate column of application charts for hardware selection pages 10 through 25. .119 [3.02] 1.448 [36.78] .960 [24.38] special application connectors
amp m series pin and socket connectors 76 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant special application connectors (continued) high voltage 28 position ul voltage rating: 1 800 v material and finish housing - phenolic, 94v-o rated, black contacts must be ordered separately. .500 [12.70] .140 [3.56] .327 [8.31] .156 [3.96] dia. 4 holes .128 [3.25] 2.025 [51.44] recommended panel cutout plug housing receptacle housing 2.595 .020 [65.91 0.51 ] 1.305 [33.15] .015 [0.38] r typ. .766 [19.46] 2.281 [47.94] .120 [3.05] dia. 4 plc. 1.155 [29.34] .195 [4.95] .365 [9.27] 1.983 .010 [50.37 0.25 ] 1.110 .010 [28.19 0.25 ] 2.595 .020 [65.91 0.51 ] .915 [23.24] .120 [3.05] dia. 4 plc. .365 [9.27] 1.983 .010 [50.37 0.25 ] 1.110 .010 [28.19 0.25 ] .766 [19.46] .156 [3.96] dia. 4 plc. .156 [3.96] dia. 4 holes phenolic housing part no. contacts accepted plug receptacle quantity contact type page ref. type ii 30 type iii+ 31-35 205689-2 205690-2 28* subminiature coaxicon 40, 41 *quantity may be all of the same type, or a combination of those types listed. note: 28 position connector uses standard 75 position hardware. refer to appropriate column of application charts for hardware selection pages 10 through 25. special application connectors
77 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant special application connectors (continued) grounding blocks material and finish plate - brass, tin plated clinch nuts - stainless steel pin contacts - phosphor bronze, gold over nickel plated jackscrews material and finish jackscrew body - die cast zinc, (clear chromate) con - version coating jackscrew tip, roll pin - stainless steel 14-position, part no. 203540-1* 34-position, part no. 204814-1* grounding blocks mate with standard 14 and 34 position receptacle housings. note: use referenced turnable jackscrews on mating housings when mating to grounding blocks. *csa certification pending. short turnable jackscrew, male part no. 203618-1 (2 reqd.) short-short turnable jackscrew, male part no. 203535-2 (2 reqd.) 1.098 [27.89] .562 [14.27] 1.250 .020 [31.75 0.51 ] .059 [1.50] r .060 [1.53] typ. .620 [15.75] .062 [1.57] dia. typ. .937 [23.80] .492 [12.50] 2.000 .020 [50.80 0.51 ] .059 [1.50] r .060 [1.53] typ. .930 [23.62] .062 [1.57] dia. 1.686 [42.82] .492 [12.50] fastening hardware - for use in connector housings to mate with grounding blocks special application connectors
amp m series pin and socket connectors 78 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant fastening hardware male female male female long-long long male female male female short short-short roll pin 3.285 [83.44] (assembled) 3.305 [83.95] (assembled) 2.285 [58.04] (assembled) 2.305 [58.55] (assembled) 1.180 [29.97] (assembled*) 1.200 [30.48] (assembled*) amp assembly tool part no. 91016-2 (for roll pins) nut driver part no. 811262-1 (4-40) turnable jackscrews * assembled dimension includes metal thickness of pin hood or strain relief clamp. remove washer when both pin hood and strain relief clamp are used. roll pin roll pin roll pin roll pin roll pin roll pin roll pin flat washer flat washer 1.670 [42.42] (assembled) 1.648 [41.84] (assembled) turnable jackscrews jackscrew part no. connectors used on (no. of positions) 6-32 [m3.5 x 0.6] 6-32 [m3.5 x 0.6] special application style double lead single lead standard posted high high thread thread current mixed voltage long-long male 1 201911-1 207234-1 50 (90 long-long shield only) , 12 42 28 female 1 201910-1 207235-1 75 and 104 long male 1-200871-0 201413-4 20, 26, 34, 41, 20, 26, 34, 41, 15, 16 20 long and 50 and 50 12 and 42 and 28 female 1-200867-1 201414-4 short male 200868-1 201087-1 6, 14, 20, 26, 6, 14, 20, 26, 34, 15, 16 20 short 34, 41, 50, 34, 41, 50, 12 and 42 and 28 female 200870-1 201088-1 75 and 104 75 and 104 short-short male 201388-1 201827-1 6, 14, 20, 26, 6, 14, 20, 26, 34, 15, 16 20 short-short 34, 41, 50, 34, 41, 50, 12 and 42 and 28 female 201389-1 201828-1 75 and 104 75 and 104 1 long-long turnable jackscrews are used only with two-piece shields on the connector sizes listed. notes: 1. turnable jackscrews mate with any fixed jackscrew listed below having the same thread size. 2. special turnable jackscrews for use in connector housings to mate with grounding blocks are presented on page 77. 3. single-lead versions are designed to mate with competitive jackscrews. roll pins for turnable jackscrews, long-long, long, short part no. 201501-1, short-short part no. 201501-2. jackscrews material and finish turnable jackscrew body - die cast zinc, chromate conversion coating turnable jackscrew tip - stainless steel roll pin - stainless steel for fixed jackscrews lockwasher - steel hex nut - steel, zinc plated jackscrews are used as an aid in mating and unmating connectors and for holding mated connectors together, mostly larger sizes (34-posi - tion and up). they can also be used for polarization. turnable jackscrews are free to rotate in a connector hous - ing and are always used opposite mating fixed jack - screws. where provided, roll pins are used to hold a male or female tip onto the turn - able jackscrew body. amp assembly tool no. 91016-2 (shown below) is available for properly assem - bling the turnable jackscrews on a connector housing. fixed jackscrews can be readily assembled to a connector housing with the nut driver tool (also shown below). hardware
79 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant fastening hardware (continued) fixed jackscrews jackscrew part no. 6-32 [m3.5 x 0.6] 6-32 [m3.5 x 0.6] type double lead single lead thread thread male 1-200874-2 201092-4 female 200875-7 201089-4 notes: 1. fixed jackscrews mate with any turnable jackscrew listed above having the same thread size. notes: 2. single-lead versions are designed to mate with competi - tive jackscrews. notes: 3. double-lead thread and single-lead thread jackscrews can not be mixed; i.e., double-lead must mate with double, single-lead with single. notes: 4. double-lead thread has two leads in the same revolution versus one lead for single-lead thread. therefore, double-lead thread will pick up twice as fast. male female 4-40 hex nut lock washer .815 [20.7] 4-40 hex nut lock washer .840 [21.34] fixed jackscrews hardware
amp m series pin and socket connectors 80 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant fastening hardware (continued) standard connector a size* max. 1.413 6 35.89 1.662 14 42.21 1.975 20 50.17 2.037 26 51.74 2.412 34 61.26 3.047 41 77.39 3.006 50 76.35 * a dimension also applies to other comparably sized con - nector types listed in the chart at the right. .375 [9.53] .375 [9.53] a max. (assembled) a max. (assembled) female male .320 [8.13] .620 [15.75] .375 [9.53] .375 [9.53] a max. (assembled) a max. (assembled) female male .320 [8.13] .620 [15.75] locking spring part no. connectors used on (no. of positions) male female special application (spring (latching standard posted high high member) member) current mixed voltage 6, 14, 20 6, 14, 20 201921-1 201922-1 and 41 and 41 201923-1 201918-1* 26 26 15 201925-1 201926-1 34 and 50 34 and 50 16 and 42 20 *single female latch, two must be ordered per assembly. for housings with three mounting holes for housings with single mounting hole locking springs material and finish male (spring member) - spring steel, nickel plated female (latching member) - stainless steel locking springs are used to hold mated connectors together. although locking springs can be used on con - nectors up to 50 positions, they are primarily used on smaller size connectors (less than 34 positions). in all applications, a male (spring member) is used opposite a female (latching member). they can be secured to a connector housing using guide pins and sockets or 4-40 x .250 [6.35] fillister head screws and nuts. locking springs can be used with all hardware, except closed-end pin hoods. hardware
81 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant guiding hardware guide pins and sockets material and finish guide pins and sockets stainless steel lockwashers stainless steel hex nuts steel, zinc plated guiding hardware is used to align connector halves during mating. this hardware can also be used for keying con - nectors to provide for proper mating. guiding hardware can be readily secured to connec - tor housings using the nut driver tool shown below. center guide pins and sockets are used primarily in housings having a single mounting hole, but can also be used in the centermost hole of housings having 3 or 4 mounting holes. corner guide pins and sockets are used in the corner holes of housings having 2, 3 or 4 mounting holes. they cannot be used in center mounting holes which are slightly deeper than corner mounting holes to accept jackscrews. 6-32 hex nut (75, 104, 160cf pos.) 6-32 hex nut (75, 104, 160cf pos.) 4-40 hex nut 4-40 hex nut 6-32 hex nut 6-32 hex nut 6-32 hex nut 4-40 hex nut (34 & 50 pos.) 4-40 hex nut (34 & 50 pos.) lock washer lock washer lock washer lock washer spacer spacer 1.097 [27.86] .625** [15.88] 1.156 [29.36] .840 [21.34] .780 [19.81] .830 [21.08] .795* [20.19] pin socket pin pin socket socket long pin corner guide corner guide (104 cf) center guide lock washer lock washer lock washer nut driver part no. 811262-1 (4-40) part no. 811262-2 (6-32) connectors used on (no. of positions) guide pins and sockets special application type part no. standard posted high high current mixed voltage center pin 200389-2 6, 14, 20, 26, 34, 6, 14, 20, 26, 34, 200390-9 41, 50, 75 and 104 41, 50, 75 and 104 12 15, 16 and 42 20 and 28 center socket 207619-1* 2 corner pin 1-200833-1 1-200835-1 34 and 50 34 and 50 16 and 42 20 corner socket 203964-1* corner pin 1-201046-2 201047-2 75, 104 and 160 cf 75, 104 and 160 cf 12 29 28 corner socket 203966-1* corner pin 202173-8 202173-7 3 202174-5 corner socket 202174-4 3 104 cf 104 cf 204099-2** long pin 1 201540-1 1 two long pins are to be installed in diagonal corners. use without guide sockets. 2 hex nut stainless steel. 3 without spacer. * * these corner or center guide sockets (.880 [22.35] long) are to be used when housings are loaded with subminiature coaxicon contacts. ** corner socket, part no. 204099-2 (.838 [21.29] long), is to be used when housings are loaded with subminiature coaxicon contacts. hardware
amp m series pin and socket connectors 82 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant protective hardware a b c a b c internal open-end internal closed-end pin hoods, internal open-end connectors used on (no. of positions) dimensions pin hood special application a b c material part no. standard posted high high current mixed voltage 1.000 .500 .718 nickel plated 25.4 12.7 18.24 steel 204258-6 6 6 1.250 .550 .718 nickel plated 31.75 13.97 18.24 steel 201363-4 14 14 1.632 .725 .718 nickel plated 41.45 18.42 18.24 steel 201785-4 26 26 15 2.000 .880 .718 nickel plated 50.8 22.35 18.24 steel 201786-4 34 34 16 20 note: typical internal open-end and closed-end pin hoods are illustrated. slight differences in configu - ration exist for various sizes. the mounting holes and/or slots in each pin hood match the mounting hole pattern of the connector housing on which the pin hood is used. pin hoods, internal closed-end connectors used on (no. of positions) dimensions pin hood special application a b c material part no. standard posted high high current mixed voltage 2.130 .880 .687 nickel plated 54.1 22.35 17.45 steel 202434-4 34 34 16 20 2.875 .952 .687 nickel plated 73.02 24.18 17.45 steel 202394-2 50 50 42 2.765 1.310 .687 nickel plated 70.23 33.27 17.45 steel 201369-4 75 75 12 28 2.975 1.740 .687 nickel plated 75.57 44.2 17.45 steel 201364-4 104 104 2.975 2.040 .687 nickel plated 75.57 51.82 17.45 steel 203743-4 cf160 cf cf160 cf pin hoods, internal open-end and closed- end material and finish see charts pin hoods are used to protect pin contacts that protrude from a connector housing. when contacts are mixed (pins and sockets in both housings), an internal pin hood is used on one housing and an external pin hood (page 83) is used on the other housing. or a long shield is used on one housing and an external pin hood must be used on the other housing. when a housing is loaded with all pin contacts, an internal or external pin hood may be usedno pin hood is required on the mat - ing half. external open-end pin hoods with flanges (page 83) are used primarily for mount - ing a connector with pin contacts to a panel. all pin hoods may be secured to connector hous - ings using other appropriate hardware, such as jackscrews and guide pins and sockets. hardware
83 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant protective hardware (continued) pin hoods, external open-end with flanges connectors used on (no. of positions) dimensions pin hood special application a b c material part no. standard posted high high current mixed voltage 2.875 .891 .687 nickel plated 73.02 22.63 17.45 steel 202095-5 34 34 16 20 3.375 .565 .687 nickel plated 85.73 14.35 17.45 steel 202165-5 41 41 3.468 .891 .687 nickel plated 88.09 22.63 17.45 steel 202096-5 50 50 42 pin hoods, external closed-end connectors used on (no. of positions) dimensions pin hood special application a b c material part no. standard posted high high current mixed voltage 1.880 .812 .687 aluminum 47.75 20.62 17.45 iridite 201349-2 26 26 15 2.250 1.000 .687 aluminum 57.15 25.4 17.45 iridite 201350-2 34 34 16 20 2.845 1.000 .687 nickel plated 72.26 25.4 17.45 steel 201390-5 50 50 42 2.845 1.360 .687 nickel plated 72.26 34.54 17.45 steel 201368-4 75 75 12 29 28 3.025 1.800 .687 nickel plated 76.84 45.72 17.45 steel 201346-4 104 104 3.040 1.340 .718 nickel plated 77.22 34.04 18.24 steel 202119-2 cf104 cf cf104 cf 3.025 2.100 .687 nickel plated 76.84 53.34 17.45 steel 203744-4 cf160 cf cf160 cf external closed-end external open-end with flanges note: typical external closed-end and open-end (with flanges) pin hoods are illustrated. slight differ - ences in configuration exist for various sizes. the mounting holes and/or slots in each pin hood match the mounting hole pattern of the connector housing on which the pin hood is used. a b a b c pin hoods, external closed-end and open-end (with flanges) material and finish see charts c hardware
amp m series pin and socket connectors 84 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant shields, two-piece, 180 and 90 cable exit material and finish shields - see charts cable clamp - steel, nickel plated screws - steel, zinc plated these two-piece shields are used to protect connectors from dust, dirt and physical damage and to provide strain relief for the contacts. they feature integral cable clamps formed at 180 and 90 and are available in long and short versions. long versions offer pin protection as well as con - nector protection and strain relief. short versions may be used in combination with pin hoods to provide pin protec - tion. for shielding and fastening applications, two-piece shields are used with jackscrews. they may be secured to a connector housing using other appropriate hardware such as guide pins and sockets. two-piece shields with cable clamps formed at 45 are available, see page 87. tyco electronics does not recommend the use of shields with posted connectors because of the potential of shorting. 180 cable exit 90 cable exit a (assembled) c (long, assembled) d (short) d (long) b c (assembled) a (assembled) d (short) d (long) b c (short, assembled) protective hardware (continued) hardware
85 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant two-piece shields, 180 cable exit (long and short) connectors used on (no. of positions) dimensions shield part no. max. special application a b c d material long short cable standard high high dia. current mixed voltage .520 1.562 1.815 1.300 nickel plated .375 13.21 39.67 46.10 33.02 steel 204087-1 9.53 20 anodized 2.453 1.970 aluminum 201576-1 .640 1.625 62.31 50.04 nickel plated .415 16.26 41.28 steel 201576-2 10.54 26 15 1.781 1.300 nickel plated 45.24 33.02 steel 200514-2 anodized 2.453 1.937 aluminum 201571-1 62.31 49.2 nickel plated .828 2.000 steel 201571-2 .500 21.03 50.8 anodized 12.7 34 16 20 1.765 1.250 aluminum 200517-1 44.83 31.75 nickel plated steel 200517-9 .515 2.687 2.453 1.968 202383-2 13.08 68.25 62.31 49.99 nickel plated .435 .515 2.687 1.781 1.290 steel 11.05 41 13.08 68.25 45.24 32.77 202383-1 anodized 2.468 1.970 aluminum 201443-1 62.69 50.04 nickel plated .828 2.593 steel 201443-2 .550 21.03 65.86 anodized 13.97 50 42 1.796 1.290 aluminum 200532-1 45.62 32.77 nickel plated steel 200532-2 3.327 2.797 1.195 2.727 84.51 71.04 nickel plated 202713-2 1.000 30.35 69.27 2.655 2.125 steel 25.4 75 12 28 67.44 53.98 202713-1 1.703 2.765 1.843 1.290 nickel plated .800 43.26 70.23 46.81 32.77 cast aluminum 201131-1 20.32 104 two-piece shields, 90 cable exit (long and short) connectors used on (no. of positions) dimensions shield part no. max. special application a b c d long short cable standard high high dia. current mixed voltage 2.797 .900 2.592 3.098 71.04 203975-2 .550 22.86 65.84 78.69 2.125 13.97 50 42 53.98 203975-1 2.797 1.195 2.730 3.260 71.04 202711-3 1.000 30.35 69.34 82.80 2.125 25.4 75 12 28 53.98 202711-1 1.145 2.845 3.375 2.375 1.000 29.08 72.26 85.73 60.33 202395-1 25.4 cf104 cf notes: 1. all parts are packaged unassembled. 2. material: nickel plated steel. protective hardware (continued) hardware
amp m series pin and socket connectors 86 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant protective hardware (continued) a 180 cable exit 90 cable exit note: typical 180 and 90 cable exit shields are illustrated. slight differences in configuration exist for various sizes. a b b c (short, assembled) d (short) d (short) d (long) c (long, assembled) one-piece shields, 180 cable exit (long and short) connectors used on (no. of positions) dimensions shield part no. max. special application a b c d long short cable standard high dia. mixed voltage 2.468 1.969 .531 1.312 62.69 50.01 201378-2 .375 13.49 33.32 1.796 1.300 9.53 14 45.62 33.02 201360-2 .515 1.640 1.796 1.300 201227-2 .350 20 13.08 41.66 45.62 33.02 8.89 .640 1.687 1.796 1.296 201169-2 .400 16.26 42.85 45.62 32.92 10.16 26 15 2.468 1.969 .828 2.062 62.69 50.01 201384-2 .500 21.03 52.37 1.781 1.281 12.7 34 16 20 45.24 32.54 201165-2 one-piece shields, 90 cable exit (short) connectors used on (no. of positions) dimensions shield part no. max. special application a b c d short cable standard high dia. mixed voltage .828 2.062 2.562 1.812 .500 21.03 52.37 65.07 46.02 201469-2 12.7 34 16 20 note: all parts are packaged unassembled. c (assembled) shields, one-piece, 180 and 90 cable exit material and finish shields and cable clamps - steel, nickel plated screws - steel, zinc plated one-piece shields are used to protect connectors from dust, dirt and physical damage and to provide strain relief for the contacts. they feature integral cable clamps formed at 180 and 90 and are available in long and short versions. long versions offer pin protection as well as connector protec - tion and strain relief. short versions may be used in com - bination with pin hoods to provide pin protection. for shielding and fastening applications, one-piece shields are used with locking springs. they cannot be used with jackscrews. one-piece shields may be secured to a connector hous - ing using other appropriate hardware such as guide pins and sockets. tyco electronics does not recommend the use of shields with posted connectors because of the potential of shorting. hardware
87 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant protective hardware (continued) shields,two-piece, 45 and 30 cable exit material and finish shields and cable clamps - steel, nickel plated screws - steel, zinc plated these two-piece shields are used to protect connectors from dust, dirt and physical damage and to provide strain relief for the contacts. they feature integral cable clamps formed at 45 and are specif - ically designed for use with 104 cf and 160 cf position standard connectors; 30 exit shield is available for 29 cf position connectors. these shields may be used with pin hoods to provide pin protection. these two-piece shields may be secured to a connector housing using other appropri - ate hardware such as guide pins and sockets. tyco electronics does not recommend the use of shields with posted connec - tors because of the potential of shorting. b c a assembled 45 cable exit note: a typical 45 cable exit shield is illustrated. slight differences in configuration exist between sizes. two-piece shields, 45 cable exit max. connectors used on dimensions shield part no. cable (no. of positions) a b c dia. standard 2.375 1.000 1.145 2.845 60.33 202169-4 25.4 29.08 72.26 1.875 .650 104 cf 47.63 202110-1 16.51 1.845 2.770 2.750 1.200 46.86 70.36 69.85 202798-1 30.48 160 cf note: all parts are packaged unassembled. two-piece shield, 30 cable exit max. connectors used on dimensions shield part no. cable (no. of positions) a b c dia. standard 1.375 2.685 3.440 1.250 34.93 68.19 87.38 202483-3 31.75 29 cf hardware
amp m series pin and socket connectors 88 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant strain relief hardware strain relief clamps material and finish clamp steel, nickel plated hex nuts steel, zinc plated u bolt stainless steel sleeves black plastic bracket see chart strain relief clamps are used to relieve the stress of the wires on the contacts and to group the wires where they enter a connector. both long and short versions are avail - able. the long versions are normally used for all applica - tions and provide a greater distance between the wire bundle and the connector for operating jackscrews with - out interference. the short versions are ideally suited for applications where space is limited. tyco electronics does not recommend the use of strain relief clamps with posted connectors because of the potential of shorting. l b a c (assembled) w cable opening shown for 180 cable exit shown for 90 cable exit note: a typical strain relief clamp is illustrated. slight differences in configuration exist for various sizes. cable clamps (long and short) cable strain relief connectors used on (no. of positions) bracket dimensions opening clamp part no. special application material a b c l x w long short standard high mixed high current voltage 1.000 1.125 .305 x .155 25.4 25.58 7.75 x 3.94 203432-1 6 steel, 2.125 2.687 nickel 1.250 53.98 68.25 .530 x .335 201843-3 plated 31.75 1.125 1.687 13.46 x 8.51 14 28.58 42.85 200686-4 stainless 1.562 1.187 2.000 .780 x .335 steel 39.67 30.15 50.8 19.81 x 8.51 201237-2 20 2.125 2.937 .780 x .505 steel, 1.625 53.98 74.6 19.81 x 12.83 201845-2 nickel 41.28 1.250 2.062 .780 x .430 26 15 plated 31.75 52.37 19.81 x 10.92 201229-5 2.281 2.851 .780 x .500 2.000 57.94 72.42 19.81 x 12.7 201846-5 50.8 1.500 2.265 .780 x .425 34 16 20 38.1 57.33 19.81 x 10.8 201224-7 stainless 2.625 2.000 3.343 1.500 x .360 steel 66.68 50.8 84.91 38.1 x 9.14 201766-1 41 2.593 2.406 3.296 1.125 x .675 65.86 61.11 83.72 28.58 x 17.15 201847-1 steel, 2.562 1.703 2.780 1.125 x .550 50 42 nickel plated 65.07 43.26 70.61 28.58 x 13.97 201182-4 stainless 2.594 2.531 3.717 1.125 x .925 steel 65.89 64.29 94.41 28.58 x 23.5 201848-5 2.625 1.734 2.874 1.125 x .800 75 12 28 steel, 66.68 44.04 73.0 28.58 x 20.32 200730-4 nickel 2.750 2.531 3.389 1.125 x 1.235 plated 69.85 64.29 86.08 28.58 x 31.37 201849-3 104 notes: all parts are packaged unassembled. hardware
89 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant keying hardware keying plug (for multimate contact cavities) material natural color nylon this cylindrical keying plug is used in multimate contact cavities that accept type ii, type iii+ and subminiature coaxicon socket contacts. the plug protrudes from the mating face of a connector and will prevent connector halves from being mated by butting against the pin con - tact. the mating pin contact must be removed to provide for proper mating. keying plugs (for type xii contact cavities) material for 207597- 1 gray nylon for 206508- 1 natural color nylon two versions of rectangular keying plugs are available for type xii contact cavities. a pin style is used in cavities that accept type xii male contacts, and a plug style is used in cavities that accept type xii female contacts. these keying plugs perform the same as the cylindrical keying plug described above. the mating contact must also be removed to provide for proper connector mating. male contact cavities pin style plug style female contact cavities 1.000 [25.4] part no. 200821-1 1.730 [43.94] part no. 207597-1 1.750 [44.45] part no. 206508-1 hardware
amp m series pin and socket connectors 90 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant mechanical hand tools for interchangeable die sets these tools are ideal for small pro - duction, prototype and experimental applications. they are used for terminating pin and socket contacts to wire and fea - ture a ratchet device to provide consistently formed crimps. pro-crimper iii hand tool, part no. 58495-1 commercial grade hand tool for crimping various products. features ratchet control to provide complete crimp cycle. accepts both pinned- and shouldered- style die sets. locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. approximate weight 1.3 lb [0.60 kg]. for use with type iii+ contacts, see pages 17-19. for more information, request catalog 1773379-1 , instruction sheet 408-9930. application tooling certi-crimp straight action hand tools (saht) premium grade hand tools. feature ratchet control to provide complete crimp cycle. die sets close in a straight line. include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. approximate weight 1.3 lb [0.59 kg]. for type iii+ contacts, see pages 17-19. for more information, request catalog 65780 . 112076 certi-crimp c head straight action hand tool (saht), part no. 69710-1 premium grade hand tool. features ratchet control to provide complete crimp cycle. the interchangeable die sets close in a straight line to minimize contact or terminal rotation during crimping. when applicable, user-assist features such as a contact or terminal locator and a wire stop, are built into the die set. approximate weight 1.9 lb [0.86 kg]. for subminiature coaxial contacts, see pages 22-23. for more information, request catalog 65780 , instruction sheet 408-2095. 92936-8 electric machine for interchangeable die sets sde terminator, part no. 1490076-2 an electric crimp terminator with compact design features a die set holder that is compatible with all amp sde (pro-crimper iii tool) die sets. hand- or foot-actuated options are available. ce approved. for more information, request catalog 1654714 . 112383 sde (standard die envelope) die sets sde die sets provide cost- effective fexibility, through many options for a common die-set outline. the sde die sets can be adapted for use with certi-crimp hand tools, pro-crimper iii hand tools, the sde terminator and the 626 pneumatic tool system. for more information, request catalog 1654003 . application tooling
91 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant pneumatic hand tool for interchangeable die sets 6-26 pneumatic tool system effortless crimping for a broad range of terminals, either bench-mounted or hand-held for working in cramped quarters. ? lightweight tool eliminates physical force required by hand tools ? hand- or foot-switch operation ? termination wire range from 26-6 awg [0.12-13.0mm2], plus coaxial and fber optic cable ? works with existing amp- compatible crimp heads and die sets ? ratchet control option pro- vides complete crimp cycle, eliminating partial crimps ? use rotating head assembly to reach diffcult termination locations for more information, request catalog 124208 . battery-powered crimp tool kits the battery-powered crimp tool kit is a fast, ergonomically-designed tool is ideal for use at the bench, on the line, or in the feld. its completely portable, lightweight (3.48 lbs including battery) and compact. the charge delivers over 100 crimps - charge time is 40 mins. the kit includes the tool, 2 batteries and the charger. p/n 1213890-1 sde battery powered crimp tool kit (dies not included) p/n 1213805-1 certi- crimp ii, sa battery powered crimp tool kit (heads not included) p/n 1213840-1 certi- crimp, large die, c-head adapter battery powered crimp tool kit (dies not included) p/n 1213819-1 certi-crimp, large die, straight-action adapter battery powered crimp tool kit (dies not included) for more information, request catalog 1773381 . application tooling (continued) crimp machines semiautomatic bench machines for crimping reeled terminals and con - tacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and light - ing designed for operator convenience and safety. all models are equipped with either manual or automatic precision adjustment of crimp height. machine-mounted sensors are available for crimp quality monitoring using conventional miniature- style applicators. for more information, request catalog 1654956-2 , video 198116, catalog 82275 [crimp quality monitor (cqm)] , video 198094. note: new stripping module available, see page 79. amp-o-lectric model g terminating machines, part nos. 354500-1, -9, -11 amp-o-lectric model k terminating machine with a permanently-mounted ap - plicator that accepts inter - changeable die sets to apply a variety of tape-mounted terminals and splices. many of the die sets can also be used in amp-o-lectric termi - nating machines with a tape applicator. for more information, contact tyco electronics. amp-tapetronic machine, part no. 69875 103330 application tooling
amp m series pin and socket connectors 92 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant application tooling (continued) the unique system pro - vides 100% on-the-fy crimp inspection. it measures the crimp height of each termina - tion, and evaluates the quality of each crimp. if a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. it also provides ports for print - ing and networking. when used with amp-o-lectric model g termination ma - chines, the monitor is mount - ed to the machine. when used with ampomator cls iv lead making machines, it is integrated into the machines operating system. for more information, request catalog 82275 . crimp quality monitor (cqm) part no. 1320420-2 the system iii applicator introduces several new tech - nologies into the applicator including a precision servo- electric motorized feed - ing system, a built-in data module for storing terminal crimp and set-up information, a precision ft round ram, and a newly designed terminal depressor. it still utilizes the proven quality of the hd-m crimper and anvil tooling. for more information, request catalog 1654956-8 system iii applicator the amp 3k/40 and amp 5k/40 terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. by incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer fexibility to meet the specifc needs of various applications at the lowest possible cost. features 3,000 lb [1361 kg] max. ? crimp force (amp 3k/40); 5,000 lb [2268 kg] max. ? crimp force (amp 5k/40) toolless removal of ? applicators and guards jog capability ? quiet, fast operation - ? 80/76 dba and cycle time less than 0.400 seconds accepts heavy duty mini ? stye applicators wide range of optional ? equipment such as toolless precision crimp height adjust, batch counter, cqm capability and work light for more information, request catalog 1654956-2 . note : new stripping module available, see page 79. amp 3k/40 and amp 5k/40 terminating machines your quality program calls for more than a good crimping system. it demands proof the proof you get with the sle crimp force monitor. it has high- resolution piezo-quartz sensor technology for a more precise identifcation of typical crimping faults. sure, you can sample and test crimp height with a micrometer. in fact, thats how you standardize your process. but for ongoing quality control, testing every crimp, sle is the choice. its known worldwide, and meets our standards or a high performance terminating system. thats how you can be sure. high quality crimping with verifcation means higher production and productivity. crimp force monitor (cfm) features ? 1 or 2 channels ? 128 x 128 dot matrix ? zone & peak force analysis ? force trigger ? encoder proximity trigger ? absolute force measurement ? monitors the wire barrel crimp of open-barrel, uninsulated contacts and terminals ? real-time monitoring of every crimp ? special applicators are not required ? use with the amp-3k/40 and amp-5k/40 presses from tyco electronics ? frame-mounted force sensor ? for bench or fully- automatic machines ? please contact us for any other type of press you would like to use with the cfm crimp force monitor specifcations ? electrical: 110-230 vac single phase, 50-60 hz, 15 watts ? size (monitor): 178mm x 137mm x 95mm ? weight (monitor): 1.02kg (single channel), 1.05kg (double channel) for more information, request catalog 1309085-2 application tooling
93 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant application tooling (continued) this fully-automatic, pc- controlled leadmaker can be equipped with up to three processing stations enabling the crimping of both ends of the wire, double-crimp connections with three different contacts, single- ended seal applications, tinning or ink-jet marking. features include ultra-short conversions times, easy-to- use graphic-based topwin interface with multiple- language capability, crimp force analyzer with statistical analysis, seal monitoring, and integrated good/bad sorting. for more information, request catalog 1307901 . komax gamma 333 pc lead-making machine lead makers the 433-s alpha offers maximum fexibility for applying seals to one or both ends of the wire with the corresponding terminal. when equipped with the mci 711 crimp terminator and mci 761 seal applicator, the fully- automated 433-s alpha forms a highly compact system with optimum accessibility. dynamic servo-drives provide fne travel settings on all motor axes and the wire straightening unit with quick- release lock and automatic lead-in feature reduces wire changeover time. the topwin software provides for fast, simple data input. for more information, request catalog 1307801. komax 433-s alpha lead-making machine the ampomator system iii leadmaker is designed for the demands of low-volume/ high mix manufacturing and precision quality. this leadmaker combines the best wire processing capabilities with new technologies in terminal feeding and machine set-up found in the system iii applicator to offer signif - cant advantages for higher throughput and effciencies. for more information, request catalog 1654956-5 ampomator system iii leadmaker interchangeable applicators for crimping products reeled end-to-end (primarily open- barrel terminals). used in bench and lead-making machines; most designs can be used, or adapted for use with minor tooling changes, dial-in settings for different wire sizes and insulation diameters. mechanical or air-powered feed systems, depending on the product applied. for more information, request catalog 296393-2 and instruction sheet 408-8039. e nd-feed heavy-duty miniature applicators (coded hdm) applicators the new edge counter tracks wearable tool usage for the most effective maintenance planning. the completely electronic counter, with clear lcd display, indicates cycles since installation. by performing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. a wireless interface transfers counters to a pc running the optional edge counter software pack. the edge is standard on all new applicators and can be retroftted to most existing tyco electronics applicators. for more information, request catalog 1773385 .. edge applicator counter interchangeable applicators for crimping products reeled side-by-side on single or dual carrier strips (primarily closed-barrel terminals and open-barrel contacts). similar design as the end- feed version. all side-feed applicators include a wire stop to help correctly position the wire end in the crimping target area. for more information, request catalog 296393-2 and instruction sheet 408-8040. side-feed heavy-duty miniature applicators (coded hdm) 89828 application tooling
amp m series pin and socket connectors 94 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant application tooling (continued) interchangeable applicators for crimping products in amp-o-matic stripper- crimper machines. consist of separate ram and lower tooling assemblies. similar dial-in settings for different wire sizes and insulation diameters as hdm applicators. available with sensors for use with the crimp quality monitor. for more information, request catalog 65004 (amp-o-matic stripper-crimper machines) , catalog 82275 [crimp quality monitor (cqm)] . stripper-crimper applicators (coded sca) 89827 semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an effcient scrap removal system. all adjustments can be made from the front of the machines without special tools. available with crimp quality monitoring. for more information, request catalog 65004 , video 198075, catalog 82275 [crimp quality monitor (cqm)] , video 198094. amp-o-matic stripper- crimper machines, part nos. 1320895-1, -2 stripper-crimper machines the combination of the stripping module with the amp 3k/40 and amp 5k/40 terminating machines or the amp-o-lectric model g terminator provides an economic and profcient method of stripping the wire and crimping terminals on the same machine. the module accepts end- and side-feed hdm applicators (32-14 awg) and operates in three modes: crimp only, strip only, or strip and crimp. it can be installed on existing machines in the feld or purchased as one unit from the factory. for more information, request catalog 1309085. stripping module (for the amp 3k/40 and amp 5k/40 terminating machines and amp-o- lectric model g terminator on page 77) 12075-2 the cosmic 30m is a high precision, high speed electrical wire stripper that is very easy to operate. its equipped with a four blade system and an optional gripper for more diffcult wires. there is a digital display for the wire diameter that can be set at 0.01 mm increments. for more information, request catalog 1773385-2 . cosmic 30m wire strip - ping machine, 5-528367-0 the compact, lightweight, benchtop cosmic 927r was designed and developed to reliably strip various insulation materials and micro-cable. from conductor diameter 36 to 10 awg, the stripping diameter display can be set to within 0.1 mm increments. for more information, request catalog 1773385-4 . cosmic 927r micro-cable stripper application tooling
95 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant tooling numerical index tooling numerical index 45098 30 45638 42 45639 42 45740 42 58290 43 58305 30 58448 14 58495 31,34 58541 30 69186 42 69220 42 69222 42 69227 42 69248 42 69315 42 69360 42 69373 42 69656 39,40 69672 42 69690 39 69710 37,39,41,42 69875 30 90066 31,34 90067 31,34 90121 36 90122 36 90136 30 90140 38 90145 37 90225 31 90230 30 90231 30 90249 30 90250 30 90265 15 90302 14 90310 31 90331 31 90374 14 90405 15 90406 14 90716 31 91002 31 91016 78 91019 37 91067 19 91285 14 91911 39,40 91912 42 126195 19 189721 30,31,33,36, 37,39,40,43 189722 30,31,33,36, 37,39,40,43 189928 30,31,33,36, 37,39,40,43 part no. page no. 200893 30,31,32 217201 31,33 224155 38 305183 30,31,32,35,36, 37,39,41,42,59,60 318161 30,36,37,39,41,42 354940 39,40,42 356114 38 356119 38 356304 30,31,34,36, 37,39,41,43 356336 22 466321 31 466323 31,34 466324 31 466325 31 466326 31 466383 31 466422 14 466423 14 466585 31 466598 31 466741 34 466758 14 466900 14 466901 14 466906 31 466907 31,34 466908 31 466923 31 466942 31 466958 31 466963 14 466968 14 466979 31 567021 37 567036 14 567363 31 567364 31 567455 37 567801 14 567804 14 567849 14 567867 31 567947 31 601967 30,37 608651 21 608668 21 680114 34 680602 31 725840 34 811262 78,81 1016002 14 1616015 14 part no. page no. application tooling/technical document cross reference part no. instruction sheet 58541-1 408-4051 58495-1 408-9819 69710-1 408-2095 91550-1 408-7608 91521-1 408-7608 91519-1 408-7942 91019-3 408-7276 91067-2 408-7508 189721-2 408-5862 189722-2 408-5862 305183 408-1216 tooling numerical index
amp m series pin and socket connectors 96 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant technical documents the following is a list of technical documents that provide specifications, applica - tion and performance data for m series connectors, contacts, tooling and hardware. product specifications describe technical performance characteristics and verifica - tion tests. they are intended for the design, component and quality engineer. 108-10001 m series connectors 108-10024 cpc connectors 108-10037 contacts, type xii 108-10039 type ii contacts 108-10040 metal-shell cpc connectors 108-10042 type iii+ contacts 108-10108 type i contacts 108-12011 subminiature coaxicon contacts 108-12021 miniature coaxicon contacts application specifications describe requirements for using the product in its intended application and/or crimping information. they are intended for the packaging and design engineer and the machine setup person. 114-10000 contacts, size 20 df 114-10004 type iii+ contacts, application of 114-10005 type xii contacts, application of 114-10026 type ii contacts 114-10038 cpc connectors instruction sheets provide instructions for assembling or applying the product. they are intended for the manufacturing assembler or operator. 408-1379 selection charts for multimate pin and socket contacts 408-7053 selection chart for type i pin and socket contacts 408-1770 selection chart for miniature coaxicon contacts 408-7170 6, 14, 20 and 41 position m series connectors 408-7177 21 and 26 position m series connectors 408-7161 34 and 50 position and 20 position (high voltage) m series connectors 408-7164 75 and 104 position m series connectors 408-7005 104 cf position m series connectors 408-7293 160 cf position m series connectors 408-7105 14, 20, 26 and 41 position m series connector kits 408-7107 34 and 50 position m series connector kits 408-7730 34, 50, 75 and 104 position m series connector kits 408-7108 75 and 104 position m series connector kits 408-7048 15 position (mixed) m series connectors 408-7455 29 position (mixed) m series connectors 408-6800 shield kit 208783-1 for 104 position m series connector 408-7485 press-fit jackscrews for m series connectors 408-7066 locking springs for 14, 20, 21, 26 and 41 position m series connectors 408-7067 locking springs for 34 and 50 position m series connectors 408-7055 corner guide pins and sockets for 34 and 50 position m series connectors 408-7056 corner guide pins and sockets for 75 and 104 position m series connectors 408-7121 guide pins and sockets for 104 cf position m series connectors 408-7013 pin hoods for m series connectors technical documents
97 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant technical documents (continued) instruction sheets provide instructions for assembling or applying the product. they are intended for the manufacturing assembler or operator. (continued) 408-7094 pin hoods w/mounting flange for 34 and 50 position m series connectors 408-7103 pin hoods w/mounting flange for 41 position m series connectors 408-7095 pin hoods w/mounting flange for 75 position m series connectors 408-9731 m series v.35 cable connector kits 408-7089 pin hoods, closed-end, for 104 cf position m series connectors 408-1238 shields (long) for 34 and 50 position m series connectors 408-1197 shields (short) for 34 and 50 position m series connectors 408-1298 shields, 180 (long) for 14, 20, 26, 34 and 50 position m series connectors 408-1312 shields, 180 (short) for 14, 20, 26, 34 and 50 position m series connectors 408-1296 shields, 90 (long) for 14, 20, 26, 34 and 50 position m series connectors 408-1297 shields, 90 (short) for 14, 20, 26, 34 and 50 position m series connectors 408-7026 shields, 90 (short) for 21 and 41 position m series connectors 408-1192 shields, 180 (long and short) for 26 and 41 position m series connectors 408-7220 shields, 180 and 90 (long and short) for 75 position m series connectors 408-1321 shields, 90 (short) for 104 position m series connectors 408-7148 shields, 90 and 45 (long) for 104 cf position m series connectors 408-7088 shields, 45 (short) for 104 cf position m series connectors 408-7423 shields, 45 (short) for 160 cf position m series connectors 408-7017 strain relief clamps (long) for 14 and 20 position m series connectors 408-7018 strain relief clamps (long) for 26 position m series connectors 408-1313 strain relief clamps (short) for 14, 20 and 26 position m series connectors 408-7012 strain relief clamps (long and short) for 21 and 41 position m series connectors 408-7019 strain relief clamps (long) for 34 position m series connectors 408-1317 strain relief clamps (short) for 34 and 50 position m series connectors 408-7216 strain relief clamps (long) for 75 position m series connectors 408-1368 strain relief clamps (short) for 75 position m series connectors 408-7020 strain relief clamps (long) for 50 and 104 position m series connectors 408-1322 strain relief clamps (short) for 104 position m series connectors 408-1340 keying plug (cylindrical) for multimate contact cavities 408-6613 application and maintenance of amp hand crimping tool 90067 408-7414 application and maintenance of amp hand crimping tool 90225-2 408-7942 application and maintenance of amp hand crimping tool 90310-2 408-7773 application and maintenance of amp hand crimping tool 90331-1 408-7126 amp assembly tool 91016 for turnable jackscrews technical documents
amp m series pin and socket connectors 98 catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant note: this numerical index lists all cataloged parts by base no. only. complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. part no. page part no. page part no. page 201349 83 201350 83 201355 45 201356 45 201357 47 201358 47 201359 47 201360 86 201363 82 201364 82 201368 83 201369 82 201378 86 201384 86 201388 78 201389 78 201390 83 201413 78 201414 78 201443 85 201469 86 201501 78 201511 43 201512 43 201532 50 201540 81 201568 30 201570 30 201571 85 201576 85 201578 30 201580 30 201611 30 201613 30 201692 50 201766 88 201785 82 201786 82 201827 78 201828 78 201843 88 201845 88 201846 88 201847 88 201848 88 201849 88 201910 78 201911 78 201918 80 201921 80 201922 80 201923 80 201925 80 201926 80 202095 83 202096 83 202110 87 202119 83 202135 47 202165 83 50079 42 50080 42 51565 39, 40 66098 31 66099 31 66100 31 66101 31 66102 31 66103 31 66104 31 66105 31 66106 31 66107 31 66108 31 66109 31 66180 35 66181 35 66182 35 66183 35 66253 37 66254 37 66255 37 66256 37 66259 37 66260 37 66261 37 66262 37 66331 31 66332 31 66358 31 66359 31 66360 31 66361 31 66393 31 66394 31 66399 31 66400 31 66405 31 66406 31 66424 31 66425 31 66428 31 66429 31 66459 32 66460 32 66461 32 66468 32 66470 32 66471 32 66473 32 66563 31 66564 31 66565 31 66566 31 66597 31 66598 31 66601 31 66602 31 66740 37 66741 37 164159 34 164160 34 164161 34 164162 34 164163 34 164164 34 193990 38 193991 38 200277 47 200333 30 200336 30 200346 45 200389 81 200390 81 200512 47 200514 85 200517 85 200532 85 200686 88 200730 88 200821 89 200833 81 200835 81 200838 47 200867 78 200868 78 200870 78 200871 78 200874 79 200875 79 201037 49 201046 81 201047 81 201087 78 201088 78 201089 79 201092 79 201131 85 201142 42, 43 201143 43 201144 43 201145 43 201146 43 201165 86 201169 86 201182 88 201224 88 201227 86 201229 88 201237 88 201298 45 201302 47 201310 49 201311 49 201328 30 201330 30 201332 30 201334 30 201345 49 201346 83 part number index part number index
99 amp m series pin and socket connectors catalog 82003 dimensions are in millimeters dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 06-08 and inches unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets are specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com equivalent u.s. customary units. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 note: all part numbers are rohs compliant note: this numerical index lists all cataloged parts by base no. only. complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. part no. page 202169 87 202173 81 202174 81 202236 35 202237 35 202383 85 202394 82 202395 85 202417 36 202418 36 202421 36 202422 36 202434 82 202478 73 202479 73 202483 87 202507 30 202508 30 202515 74 202516 74 202711 85 202713 85 202725 30 202726 30 202757 45 202758 45 202798 87 202799 51,59 202800 51 203432 88 203535 77 203540 77 203618 77 203622 48,60 203743 82 203744 83 203908 75 203909 75 203956 47,60 203964 81 203966 81 203975 85 204087 85 204099 81 204219 30 204258 82 204814 77 205042 72 205043 72 205058 48 205156 56 205317 54 205359 57 205361 56 205505 56 2075507 54 205508 54 205509 54 205511 54 205512 54 part no. page 205514 56 205515 57 205516 72 205606 60 205628 60 205629 60 205630 60 205689 76 205690 76 205720 59 206508 89 207234 78 207235 78 207597 89 207619 81 212618 30 212810 64 213289 65 213300 68 213473 66 213513 65 213521 59 213522 68 213524 66 213550 67 213574 64 213684 70 213685 70 213753 68 213763 59 213799 47 213800 47 213801 47 213802 47 213803 71 213804 71 213805 71 213806 64 213807 64 213808 65 213809 66 213931 69 213932 69 221848 42 225088 39 226537 39, 40 328663 42 328664 42 328666 42 328667 42 329029 42 330478 42 330587 42 332056 39 332057 39, 40 788085 31 788088 31 part number index (continued) part number index
tyco electronics corporation harrisburg, pa 82003 - rev. 06/08 - og3b

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